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3

II. INSTALLATION REQUIREMENT

A.

TOOLS REQUIRED

Rotary Hammer Drill (Φ19)

Carpenter’s Chalk

Hammer

Screw Sets

Level Bar

Tape Measure (7.5m)

English Spanner (12")

Pliers

Wrench set

:(10

、13

、14

、15

、17

Lock Wrench

19

、24

、27

、30

)

Ratchet Spanner With Socket (28

#

)

Fig.3

Socket Head Wrench (3

#

, 5

#

, 8

#

)

Содержание CL6800C

Страница 1: ...TWO POST LIFT MODEL CL6800C Original...

Страница 2: ...TS Product Features and Specifications 1 Installation Requirement 3 Steps of Installation 5 Exploded View 25 Test Run 34 Operation Instruction 36 Maintenance 37 Trouble Shooting 38 Scarping of equipme...

Страница 3: ...iders and bronze bush Single point safety release with dual safety design Clear floor design provide unobstructed floor use Overhead safety shut off device prevents vehicle damage Standard adjustable...

Страница 4: ...2 Arm Swings View Fig 2 3829mm 2787mm 109 3 4 150 3 4...

Страница 5: ...S REQUIRED Rotary Hammer Drill 19 Carpenter s Chalk Hammer Screw Sets Level Bar Tape Measure 7 5m English Spanner 12 Pliers Wrench set 10 13 14 15 17 Lock Wrench 19 24 27 30 Ratchet Spanner With Socke...

Страница 6: ...re to do so may result in lift and or vehicle falling 1 Concrete must be thickness 5 120mm minimum and without reinforcing steel bars and must be totally dry before lift installation 2 Concrete must b...

Страница 7: ...alk line to establish installation layout of baseplate See Fig 6 C Check the parts before assembly 1 Packaged lift hydraulic power unit and parts box Remark Outer column is packed into the machine See...

Страница 8: ...h a fork lift or hoist loosen the bolts of the upper package stand take out the parts in the inner column See Fig 10 5 Lift the lower column with a fork lift or hoist take down the package stand than...

Страница 9: ...ing to the shipment parts list See Fig 12 Fig 13 7 Check the parts of the parts bag 1 according to parts bag list See Fig 14 8 Check the parts of the parts bag 2 according to parts bag list See Fig 15...

Страница 10: ...n the installation site parallelly position the power side column according to actual installation site Usually it is suggested to install power side column on the right side of vehi driven in and the...

Страница 11: ...it can be installed in a high setting if the ceiling height between 4430mm 5035mm it can be installed in the low setting it is not allowed to install if the ceiling height less than 4430mm 1 High Set...

Страница 12: ...ality with level bar and adjusting with the shim if the columns are not vertical Do not tighten the anchor bolts at this time See Fig 20 Fig 20 Adjusting with the shim Drilling Cleaning Bolting 4 3 8...

Страница 13: ...op beam put one side of top beam on top of the extension column and connecting the top beam to extension column by bolts tighten the bolts Then assemble the connecting bracket See Fig 21 Fig 21 Hook o...

Страница 14: ...12 2 Assemble overhead top beam tighten the columns anchor bolts See Fig 22 Tighten the anchor bolts with ratchet spanner with socket Fig 22 Note Torque of Anchors is 150N m 27 28 23 22 21 a 1 52...

Страница 15: ...o the terminal A2 on AC contactor of power unit Connect the black wire to terminal C another side of the wire connect to the terminal 4 on control button of power unit Fix socket bolt M10 25mm with lo...

Страница 16: ...re pass through the top beam and connected to the AC contactor of power unit J Install safety device See Fig 26 Fig 27 Fig 26 Power side safety device Fig 27 Off side safety device 12 13 14 15 16 17 1...

Страница 17: ...gh setting cable connection 1 1 Take out the carriages plastic cover cable pass through from the bottom of the carriages and be pulled out from the open of carriages then screw the two cable nuts See...

Страница 18: ...16 1 2 Connecting cable for high setting See Fig 29 Fig 29 High setting Cable 1 Cable 2 Cable 1...

Страница 19: ...17 2 Low setting cable connection See Fig 30 107 Cable 1 Cable 2 Fig 30 Low Setting Cable 2 108...

Страница 20: ...Right outlet port Left outlet port Iron Plug A Remove Iron Plug in the right side D Install the iron plug from step A to the oil outlet port on the left side C Remove the red plug in the left side Red...

Страница 21: ...ting M Install oil hose See Fig 32 Fig 32 Oil hose connected with 900 fitting Connect the oil hose and cylinder Oil hose pass through the wire tube on top beam 105 49 105 48 106 104 Oil hose and wire...

Страница 22: ...ide safety assy to power side safety assy pass through the top beam Safety cable pass through small pulley bracket Install safety cable from off side safety device Safety cable is connected with the p...

Страница 23: ...all wire protective cover See Fig 34 1 Tighten M6 40 Cup Head Bolt slightly 2 Install wire protective cover then tighten the cup head bolt Install wire protective cover to fix the oil hose Fig 34 M6 3...

Страница 24: ...socket bolts of arm lock See Fig 38 Q Tighten all the hydraulic fittings and fill the reservoir with hydraulic oil Note In consideration of Hydraulic Power Unit s durability and keep the equipment ru...

Страница 25: ...ked L3 2 When power supply wires are two active wire L connecting to terminals of AC contactor marked L1 L3 respectively 3 Connecting the limit switch Remove the short wire connecting terminal 4 of co...

Страница 26: ...connect with terminal 4 of switch button and terminal A2 of AC contactor c Wire of limit switch C Black wire connect to terminal 4 of switch button Wire NC Red wire connect to terminal A2 of AC contac...

Страница 27: ...25 IV EXPLODED VIEW Fig 44...

Страница 28: ...11217050 Safety pin 2 20 10420018 Self locking nut M6 8 21 10217069 Hex bolt M12 30 30 22 10206006 Washer 12 31 23 10206023 Nylok nut M12 30 24 10420045 Washer 6 38 25 1061K074 Protective ring 2 26 1...

Страница 29: ...over L 2230mm 2 64 10206110 M6 35 cup head bolt 6 10206079 M6 40 cup head bolt 10 65 11217473 Wire Protective cover L 1143mm High setting 2 11217477 Wire Protective cover L 531mm Low setting 2 66 1121...

Страница 30: ...206025A Foam tube of control bar 35 22 1950mm 1 97 110207007 Connecting Bush 14 2 20 1 98 10209039 Lock Washer 10 2 99 10630100 Socket bolt M10 40 1 100 10209009 Cup Head Bolt 8 101 10209066 Cable nut...

Страница 31: ...Part Description Qty Note 1 1102163005 Socket bolt M12 48 12 2 10420026 Lock washer 12 12 3 10206006 Washer 12 12 4 1102163001 Moon gear 4 5 11217122 Outer rear arm 4 6 10201149 Flat head screw M8 12...

Страница 32: ...ding Plug 2 67 3 10201029 Support Ring 2 67 4 10201030 Y Ring 2 67 5 10201031 O Ring 2 67 6 11217074A Piston 2 67 7 10217075 O Ring 2 67 8 11217089 Piston rod 2 67 9 11217077 Piston rod fitting 2 67 1...

Страница 33: ...31 3 Manual power unit Explode View 81513003 81513004 220V 50Hz Single Phase Fig 47 380V 50Hz 3 Phase...

Страница 34: ...cket bolt 2 15 81400365 O ring 1 16 10209152 Ties 1 17 85090167 Magnet 1 18 81400290 Filter 1 19 81400413 Steel Motor 1 20 10420070 Push button 1 21 41030055 AC connector 1 22 81400287 Motor terminal...

Страница 35: ...O ring 1 14 10209152 Ties 1 15 85090167 Magnet 1 16 81400290 Filter 1 17 81400309 Motor 1 18 81400348 AC connector 1 19 10420148 Cup head bolt 2 20 81400481 Motor Terminal Box cover 1 21 10420070 Push...

Страница 36: ...d then release a little and then tighten the safety cable nuts Make sure the safety device can always lock the carriages properly At last install the plastic cover of the safety device 3 Bleeding air...

Страница 37: ...l times first make sure the lift can rise and lower synchronously the safety device can lock and release synchronously And then test run the lift to the top completely If there are anything improper r...

Страница 38: ...ress button UP until the lift pads contact underside of vehicle totally Recheck to make sure vehicle is secure 8 Continue to raise the lift slowly to the desired working height ensuring the balance of...

Страница 39: ...el lifting 3 Check columns for plumbness 4 Check rubber pads and replace as necessary 5 Check safety device and make sure proper condition Oil cylinder maintenance In order to extend the service life...

Страница 40: ...ace 3 Repair or replace 4 Repair or replace 5 Fill tank Lift does not stay up 1 Release valve out of work 2 Relief valve or check valve leakage 3 Cylinder or fittings leaks Repair or replace Lift rais...

Страница 41: ...39...

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