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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

TROUBLESHOOTING

PERFORMANCE

Please note that outside factors may affect the operation and efficiency of 
the air tool. 

These include reduced compressor output, excessive drain on the airline, 
moisture ingress, restrictions in the air-line such as the use of connectors of 
incorrect size or poor condition which will reduce the air supply.

Your air tool has been designed to give long & trouble free service. If, however, 
having followed the instructions in this booklet carefully you encounter 
problems, take the unit to your local CLARKE dealer.

SYMPTOM

PROBLEM

SOLUTION

Tool runs at normal 
speed but slows down 
under any load.

1. Motor parts worn.

2. Worn or sticking
    mechanism due to
    lack of lubricant.

1. Return to CLARKE dealer
    for repair.
2. Drip air tool lubricating
    oil into air inlet. Allow oil
    to soak moving parts
    before using.

Tool runs slowly. Air flows 
weakly from exhaust.

1. Motor parts jammed
    with gum/dirt.

2. Air-line regulator in
    closed position.
3. General airflow
    blocked by dirt.

1. Examine inlet air filter for
    blockage and clean if
    necessary. Drip a few
    drops of air tool lubricat-
    ing oil into air inlet.
2. Adjust in-line regulator to
    open position.
3. Operate tool in short
    bursts.

Tool will not run. Air flows 
freely from exhaust.

1. Motor vanes stuck
    due to buildup of
    foreign material.

1. Disconnect air supply
    and rotate tool assembly
    manually.
2. Try operating tool in
     short bursts.
3. Tap motor housing gently
    with a rubber mallet.
4. Drip a few drops of air
    tool lubricating oil into air
    inlet to soak moving
    parts.

Tool will not shut off.

1. Throttle O-rings 
    damaged or ill-fitting
    in seat.

1. Return to CLARKE dealer
    for repair.

Содержание X-Pro CAT204

Страница 1: ...OPERATING MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC1019 ISS 1 3 4 AIR IMPACT WRENCH MODEL NO CAT204 PART NO 3120521...

Страница 2: ...actory service Please keep these instructions in a safe place for future reference SPECIFICATION Model Number CAT204 Part Number s 3120521 Min Hose Size ID 3 8 9 5mm Max Operating Pressure 90 psi 6 2...

Страница 3: ...ide Ear protectors should also be worn 3 DO NOT overreach Keep proper footing and balance at all times 4 DO NOT use oxygen CO2 combustible gases or any type of bottled gas as a source of power for thi...

Страница 4: ...stored in a dry place out of the reach of children IMPACT WRENCH SAFETY INSTRUCTIONS 1 ALWAYS use the impact wrench as described in these instructions 2 ALWAYS ensure the wrench is not moving and disc...

Страница 5: ...or is used it will keep the tool in good condition but should be regularly checked and topped up with oil CLARKE airline oil should be used and the lubricator adjusted to approx 2 drops per minute Use...

Страница 6: ...ed to be increased The air hose must be rated at least 150 of the maximum operating pressure of the tool For best performance it is recommended that a 3 8 ID hose is used Never exceed the maximum oper...

Страница 7: ...as shown or use the snap connector supplied to connect directly to the hose 5 Connect the other end of the hose to the compressor 6 Turn on the air supply and check for air leaks Rectify any found be...

Страница 8: ...til the desired output is achieved Setting 1 small dot is the least amount of power while setting 3 large dot is the most powerful The wrench operates at maximum power in reverse This setting is for r...

Страница 9: ...the selector switch in the clockwise forward running position and holding the wrench firmly in BOTH HANDS pull the trigger 3 Run each nut bolt up in turn until it is nipped up only do not tighten When...

Страница 10: ...cessary CLEANING OVERHAUL 1 Grit or gum deposits in the tool may reduce efficiency 2 After extensive use remove the inlet screen filter and flush out the mechanism with gum solvent oil or an equal mix...

Страница 11: ...mechanism due to lack of lubricant 1 Return to CLARKE dealer for repair 2 Drip air tool lubricating oil into air inlet Allow oil to soak moving parts before using Tool runs slowly Air flows weakly fro...

Страница 12: ...ubricators high pressure hoses 5 to 50 metres etc CLARKE Air Line Oil part no 3050825 is available from your CLARKE dealer SUITABLE CLARKE IMPACT SOCKET SETS INCLUDE CIS19 9M 8 piece 3 4 Metric Impact...

Страница 13: ...13 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY...

Страница 14: ...ng 23 O ring 4 Circlip 24 Switch 5 O ring 25 Spring 6 Anvil 26 Steel ball 7 Hammer 27 O ring 8 Hammer cage 28 Back cover 9 Hammer pin 29 Fastening screw 10 Trigger 30 Inlet gasket 11 Pin 31 O ring 12...

Страница 15: ...15 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com COMPONENT PARTS DIAGRAM...

Страница 16: ......

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