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International

Introduction ................................................................................................................ 5

Description, model .............................................................................................. 5

Scope of application ........................................................................................... 5

Dimensions and Ratings ...................................................................................... 5

Technical description ................................................................................................ 6

Basic conditions for operation............................................................................ 6

Installation, foundation........................................................................................ 6

Operation ............................................................................................................. 6

Main components ...................................................................................................... 7

Lifting spindle ....................................................................................................... 7

Controls ................................................................................................................. 7

Transport, storage ....................................................................................................... 9

Installation ................................................................................................................... 9

Foundation ........................................................................................................... 9

Test run without load ............................................................................................ 10

Test r3un under load ............................................................................................ 10

Operation .................................................................................................................... 11

Safety instructions for operation ......................................................................... 12

Maintenance .............................................................................................................. 13

Required maintenance/inspection periods ...................................................... 13

Wearing parts.............................................................................................................. 14

Replacement of wearing parts ........................................................................... 14

Conduct and measures in case of technical defects ............................................ 16

Failure of the supporting nut ............................................................................... 16

Failure of the chain (torn chain) ......................................................................... 16

Failure of the upper limit switch .......................................................................... 16

Failure of the lower limit switch .......................................................................... 17

Drive-on protection (antilock system) ............................................................... 17

Short circuit protection ........................................................................................ 17

Failure of the control cable ................................................................................ 17

Safety Instructions ................................................................................................ 17

Decommissioning ...................................................................................................... 18

Index

Содержание Strong-Arm CPL30T

Страница 1: ...of themselves and others in the vicinity You can look forward to the Vehicle Lift giving you long and satisfactory service provided the instructions and maintenance schedules are carefully followed Pl...

Страница 2: ...International 2...

Страница 3: ...r3un under load 10 Operation 11 Safety instructions for operation 12 Maintenance 13 Required maintenance inspection periods 13 Wearing parts 14 Replacement of wearing parts 14 Conduct and measures in...

Страница 4: ...imensions and swivelling range 24 Figure 4 Circuit diagram 25 Figure 5 Control box 26 Figure 6 Guidance arrangement of the control cable 26 Figure 7 Power supply 27 Figure 8 Control rod 28 Figure 9 Oi...

Страница 5: ...mensions and Ratings Max load 3 000 kg Max lifting height 1 800 mm Lowest pick up height 130 mm Height of the base frame 48 mm Clearance between posts 2 050 mm Lifting speed 0 036 m s Lowering speed 0...

Страница 6: ...the convenient access to the lift and the drive through direction should be considered The power connection cable must be lead to the lift overhead see Fig 7 The electrical installation and connection...

Страница 7: ...tection rods are mounted onto the carriages The threading of the lifting spindles is self locking The upper ends of the spindles are designed in a way that permits to turn the spindles manually using...

Страница 8: ...is possible In case of an emergency switch off no movement is possible any more The complete electrical installation is accommodated in the control box On the control box the lockable selector switch...

Страница 9: ...the chain This step will be made easier by tilting the preliminarily fixed posts back ATTENTION Before the chain is inserted ensure that both carriages are at the same height approx 800 mm then the po...

Страница 10: ...further down after the lower limit switch has been actuated after the carriages have come to a halt Then the oil tanks must be filled with oil according to Table 1 The required oil volume per tank is...

Страница 11: ...g points Briefly put the selector switch in position Up to slightly lift the vehicle check for a safe seating of the vehicle Lift the vehicle to the desired height To make repair and maintenance work...

Страница 12: ...the load and no works must be carried out on a vehicle being lifted It is forbidden to ride on the lift 7 The operator must take care that particularly when lifting vehicles with superstructures thes...

Страница 13: ...ring regular maintenance inspection The lubrication of the spindle is done over oil soaked felt pads The oil level must be checked regularly if the level should range under 50 mm the tank must be fill...

Страница 14: ...f the nut system Remove the cover plates of the lifting posts Move the carriage to the lower limit of travel Loosen the fixing screws of the upper bearing Remove the cable of the switch system from it...

Страница 15: ...rs of the carriage if these show any sign of wear The replacement of the guiding rollers of the carriage requires that the lifting post is fully disassembled The replacement of the nut system and guid...

Страница 16: ...disconnected The pulleys at both posts have threadings into which pins can stuck Use these to concurrently turn the pulleys and thus manually lower the vehicle to remove it from the lift unit Then the...

Страница 17: ...d be checked Failure of the control cable In case of a defect or even tear of the cable of the control cable switch system an emergency switch off will always occur After an emergency switch off the l...

Страница 18: ...ng order 1 Fully lower the carriages and remove any vehicle possibly positioned on the unit 2 Move the carriages up by 250 300 mm 3 Put the carrying arms into a central position 4 Disconnect the unit...

Страница 19: ...rs are in accordance with EN 1493 1998 however this does not exclude any and all possible accidents but only those probable according to general practice The operator is to be instructed that he she i...

Страница 20: ...ws M 14 DIN 127 8 screws M 6 x 14 DIN 559 8 screws M 6 DIN 126 Swivel arm lock 4 sets 4 pins for swivel arm lock Safety lock 5 8 10B MSZ 5508 2 pieces 4 foot protectors Spare parts available on reques...

Страница 21: ...arings LZS 3 annually Radial bearings LZS 2 annually Chain lubrication LZS 3 every six months Reference table of lubricants MSZ C 90 TOCT TAN 15 DIN SAE 90 SHELL OENTAX 90 AGIP ROTRA 90 BP GEAR 90 ESS...

Страница 22: ...International 22 Figure 1 MAIN COMPONENTS...

Страница 23: ...International 23 Figure 2 DIMENSIONS...

Страница 24: ...International 24 Figure 3 GROUND PLAN DIMENSIONS SWIVEL RANGE...

Страница 25: ...International 25 Figure 4 CIRCUIT DIAGRAM...

Страница 26: ...International 26 Figures 5 6 CONTROL BOX CONTROL CABLE...

Страница 27: ...International 27 Figure 7 POWER SUPPLY 1...

Страница 28: ...International 28 Figure 8 CONTROL ROD...

Страница 29: ...International 29 Figure 9 OIL TANK for spindle lubrication...

Страница 30: ...International 30 Figure 10 SUPPORTING SAFETY NUT...

Страница 31: ...International 31 Figure 11 CARRIAGE...

Страница 32: ...International 32 CARRIAGE Figure 12...

Страница 33: ...International 33 Figure 13 SWIVEL ARM SHORT...

Страница 34: ...International 34 Figure 14 SWIVEL ARM LONG...

Страница 35: ...International 35 Figure 15 PARTS DIAGRAM...

Страница 36: ...Upper cover plate post w o motor GZH75080000 1 19 Cap post with motor GZH75000900 1 20 Cap post w o motor GZH75001000 1 21 Spindle cover plate GZH75001100A 2 22 Spindle GZH75000019 2 23 Chain wheel G...

Страница 37: ...ng GZM25080004 1 58 Nut M 18 x 1 5 GZSTN02140305 1 59 Screw GZM25080006 1 60 Washer 13 GZSTN02170205 1 61 Pin 5 x 25 GZSTN02178105 1 62 Bearing UC 206 GZZVL 4 63 Circlip GZSTN02293105 4 64 Control box...

Страница 38: ...r GZH75030002 1 97 Screw M 4 x 8 GZSTN02113115 4 98 Washer 4 GZSTN021740 05 4 99 Arm II long left GZH75130100A 1 100 Arm II long right GZH75120100A 1 101 Telescopic arm insert long GZH75120200A 2 102...

Страница 39: ...nearest dealer or CLARKE International on one of the following numbers PARTS SERVICE TEL 020 8988 7400 PARTS SERVICE FAX 020 8558 3622 or e mail as follows PARTS Parts clarkeinternational com SERVICE...

Страница 40: ...International 40...

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