OPERATION & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS DL1020 ISS 1
195MM BENCH TOP BANDSAW
MODEL NO: CBS205
PART NO: 6460072
Страница 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS DL1020 ISS 1 195MM BENCH TOP BANDSAW MODEL NO CBS205 PART NO 6460072 ...
Страница 2: ...ny way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect your statutory rights ENVIRONMENTAL PROTECTION Recycle unwanted materials instead of disposing of them as waste All unwanted accessories and packaging should be sorted and taken to a recyclin...
Страница 3: ... carefully and retain for future reference ELECTRICAL SAFETY 1 Power tool plugs must match the outlet NEVER modify the plug in any way DO NOT use adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce the risk of electric shock 2 DO NOT expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock 3 DO N...
Страница 4: ...ites accidents 4 Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury 5 DO NOT overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewellery 6 Keep your hair clothing ...
Страница 5: ...ine Any damaged part should be inspected to ensure that it will operate properly and perform its intended function Check for alignment of moving parts breakage of parts mountings and any other condition that may affect the machine s operation Any damage should be properly repaired or the part replaced If in doubt DO NOT use the machine Consult your local CLARKE dealer SERVICING 1 When necessary ha...
Страница 6: ...ed before use 12 Keep the mains cable well away from the working parts of the machine and ensure an adequate electrical supply is close at hand so that the operation is not restricted by the length of the cable 13 Switch the machine off as soon as the task is completed SAFETY SYMBOLS The following safety symbols may be found on the machine Read the manual and safety instructions before use Eye pro...
Страница 7: ... 195 mm Table Tilt Angle 90 45o Maximum Cutting Depth 90o 80 mm Maximum Cutting Depth 45o 45 mm Height of Fence 52 mm Power supply 230V 50Hz Rated Input Wattage 230V 250 W Motor speed 1487 rpm Blade Speeds 15 83 m sec Duty Cycle S2 Sound Pressure Level Lp 82 6 dB A Sound Power Level Measured Lw 93 6 dB A Blade dimensions Blade Length welded loop 1400 mm Blade Width 6 35 mm Blade Tooth Pitch 6 tpi ...
Страница 8: ...shown below The old plug must be disposed of safely as insertion into a mains socket could cause an electrical hazard If the colours of the wires in the power cable of this product do not correspond with the markings on the terminals of your plug proceed as follows The Blue wire must be connected to the terminal marked N or coloured Black The Brown wire must be connected to the terminal marked L o...
Страница 9: ... please contact your CLARKE dealer immediately NO DESCRIPTION NO DESCRIPTION 1 Bandsaw Assembly 8 Table Nuts M6 Bolts Washers 2 Table 9 Push Stick Hook Nut Bolt M6 3 Parallel Rip Fence Assembly 10 Table Stop Bolt Lock Nut M6 4 Spanner 11 Blade tension Setting Knob 5 Push Stick 12 Upper Cover Release Knob 6 Allen Keys 3mm 5mm 13 Lower Cover Release Knob 7 U Shaped Blocker c w Nuts M6 Bolts 14 Start...
Страница 10: ...re also that an adequate electrical supply is close by Take extra care if extension leads are used Make sure that there is no possibility of tripping over the lead when moving around the work area FITTING THE TABLE 1 Place the bandsaw on a flat level surface 2 Remove the U Shaped Blocker from the table if fitted 3 Fit the table to the bandsaw using 3mm allen key x 3 nuts and bolts and 18mm flat wa...
Страница 11: ...he height of the bolt by screwing it in or out of the table and securing with the locknut Check with a set square that the table is exactly level when resting on the stop bolt TRACKING THE SAW BLADE 1 Open the upper and lower covers by releasing the cover knobs on the front of the machine The panels will not open unless the twist knobs are first released 2 Manually rotate the upper wheel taking ca...
Страница 12: ... will increase the blade tension BLADE GUIDES BEARING SETTING The upper and lower blade guides need to be re adjusted after any blade change or tracking adjustment 1 Loosen the set screws A and position the guide pins 0 5 mm from the blade Tighten the set screws 2 Loosen the socket headed bolt B and adjust guide pin carrier position so that guide pins are positioned 1 2mm from teeth of blade Retig...
Страница 13: ... prior to every cutting operation to accommodate the height of the workpiece The upper blade guide should be set approx 3 mm above the workpiece Set the upper blade guide by turning the adjusting knob to the desired height and securing in position with the locking knob PREPARING FOR WORK 1 Press the green button to start the bandsaw 2 Press the red button to stop the machine at any time ...
Страница 14: ... the blade groove 3 Press down the locking lever to clamp the fence in position CONNECTING TO A DUST COLLECTOR This bandsaw is fitted with a dust port for connection to a dust collector if available The connector size is 36 mm i d 40 mm o d USING THE PUSH STICK The push stick serves as an extension of the operators hand as protection against accidentally touching the saw blade The push stick shoul...
Страница 15: ...the blade cutting Always use the rip fence where possible to eliminate any sideways movement of the work This is most important when the table is tilted at an angle Remember that the blade removes material during the cut creating a gap called the kerf which must be allowed for when cutting to exact sizes Plan your cut so that the kerf is the scrap side of the line you wish to cut Where necessary a...
Страница 16: ... held firmly against the table Be careful to keep your fingers away from the blade particularly at the end of the cut FREEHAND CUTTING The ease with which many different and varied shapes can be cut is one of the most important features of the bandsaw When freehand cutting always feed the work slowly so that the blade can follow the line you wish to cut Make sure not to drag the work off line forc...
Страница 17: ...aped blocker from the table 2 Open the upper and lower covers 3 Set the upper blade guide to its lowest position 4 Loosen the blade tension setting knob until the saw blade has slackened 5 Remove the saw blade from the machine 6 Fit a fresh saw blade passing it behind the side guard and aligning it with the upper and lower blade guides Centre the blade on the rubber tyres of the wheels Ensure the ...
Страница 18: ...ully work off the wheel Ease on the new tyre ensuring it sits evenly around the wheel We recommend that both tyres are changed at the same time BLADE GUIDES Blade guides should be inspected regularly for wear or chipping and replaced if necessary See page 13 for blade guide adjustments BEARINGS All bearings used in the construction of your bandsaw and its motor are sealed and lubricated for life S...
Страница 19: ...ade is badly welded or brazed 8 Wrong blade fitted 9 Bandsaw left running when not in use 1 Carry out tracking adjustments p11 2 Re adjust blade guides p13 3 Lower the feed rate 4 For tight curves make relief cuts fairly close together at 90º to the curve A narrower blade will make a tighter curve 5 Relieve blade tension 6 Renew blade 7 Renew blade 8 Fit only quality blades supplied by your CLARKE...
Страница 20: ...20 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PARTS DIAGRAM ...
Страница 21: ...Screw M4x25 14 Bearing 6000 2Z 48 Microswitch Box Cover 15 Circlip for Hole 49 Microswitch 16 Bandsaw Wheel Upper 50 Microswitch Box 17 Rubber Tyre 51 Nut M4 18 Upper Pulley Shaft 52 Power Cable Gland 19 Circlip for Shaft 8 53 Cable Clip 20 Horizontal Shaft 54 Hood 21 Upper Wheel Shaft Seat 55 Bolt M6x16 22 Thin Nut M10 56 Flat Washer 6 23 U Shaped Bracket 57 Big Flat Washer 8 24 Central Spindle 5...
Страница 22: ...ert 112 Bearing Shaft 79 Work Table 113 Bearing 625 2Z 80 Bolt M6x20 114 Screw M6x12 81 U Shaped Blocker 115 Pin 2 5x12 82 Knurled Nut 116 Lower Blade Guide 83 Rip Fence Locker 117 Lower Guide Pin 84 Pin 3x16 118 Upper Microswitch Cable 85 Connecting Bushing 119 Lower Microswitch Cable 86 Flat Washer 10 120 End Wire Connector 87 Rip Fence Holder 121 Cable Strain Relief Connector 88 Stop Block 89 C...
Страница 23: ...23 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...
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