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Chapter 6    Maintenance 

 
 

6.1    Precautions for inspection and maintenance work 

 

(1)  Precautions for inspection and maintenance work   

Observe the following instructions at the time of inspection and maintenance: 

 

1.  The robot shall be inspected and maintained by the personnel having a sufficient level of skill and experience.   

If  such  personnel  are  not  available,  contact  the  manufacturer  and  request  implementation  of  the  relevant 

work or education of the person in charge. 

2.  Use adequate illumination. 

3.  The  start  switch  of  the  stationary  operation  panel  or  some  other  similar  portion  shall  be  provided  with  a 

notice board to indicate that the inspection and maintenance work is currently in progress. 

Before  entering  the  fence  and  enclosure,  lock the  open  power  switch  to  turn  off  power  completely.    If  the 

access of the fence or enclosure is provided with a safety plug, be sure to carry the related plug with you. 

4.  If you have to enter the fence and enclosure for inspection and inspection of the control circuit, turn off the 

drive power source. 

5.  If you have to operate the industrial robot in the inspection and maintenance work within the guard fence and 

enclosure, you are recommended to take the following measures: 

-  Two  persons  should  be  engaged  in  the  work  in  cooperation  with  each  other.    This  means  that  role 

assignment should be made in such a way that one person supervises the work of the other person during 

the work. 

-  It is required to select such a speed that contact with the robot can be avoided in the event of a possible 

operation error of the robot.    Determine the speed suited for the relevant work. 

-  Take care of the robot operation during the work.    Press the emergency stop button immediately when an 

unexpected operation has been detected. 

6.    Before starting disassembly of the pressure gauge or replacement of the parts, release the residual pressure of 

the cylinder. 

7.  Before starting disassembly of the hydraulic and pneumatic systems or replacement of parts, take a sufficient 

care to avoid deposition or mixture of foreign substances such as dust. 

 

(2)  Action to be taken subsequent to inspection and maintenance work   

1.  After termination  of the inspection or maintenance work, the inspection or  maintenance worker shall carry 

the tools back to the original position. 

2.   After termination of the maintenance work, be sure to perform a test run to verify the result.    The test run 

shall be performed from outside the fence and enclosure in principle. 

3.  After action of item 2 has been taken, the inspection or maintenance worker shall report termination of the 

inspection or maintenance work to his superior. 

   

 

 

Содержание KBX Series

Страница 1: ...KBX 00 Before operating the product read this instruction manual without fail Among all carefully read the description related to safety Keep this instruction manual in a safe place so that you can re...

Страница 2: ...wer etc however please contact CKD Although this product was manufactured under conditions of strict quality control you are strongly advised to install safety devices to forestall serious accidents w...

Страница 3: ...s specification 12 Chapter 4 Installing Actuator Axis 15 4 1 Installing Actuator Axis 15 4 2 Robot type for each Axis 16 4 3 Parameter values 17 Chapter 5 Precautions for Use 19 5 1 Servo gain setting...

Страница 4: ...t injury to the operators and persons nearby to prevent damage to assets and to assure correct use of the equipment Make sure that you have well understood the following details indications and symbol...

Страница 5: ...ne other than the worker engaged in adjustment of the robot from negligently turning the power on Lock the switch and put a tag showing DO NOT turn the power on Also DO NOT touch the controller interi...

Страница 6: ...rwise the robot may move unexpectedly and you will be injured DO NOT use this equipment in an atmosphere of inflammable gas or an atmosphere inducing an explosion As this equipment is not explosion pr...

Страница 7: ...its full capacity and will cause malfunction Mount the robot on a highly rigid frame If rigidity of the frame is not enough vibration or resonance may be caused during the robot operation adversely af...

Страница 8: ...The barrier shall have such a structure that cannot be easily adjusted removed or cleared 2 The safety barrier shall be free from any serrated or sharp edge or protrusions 3 The safety barrier shall b...

Страница 9: ...ling method for work adjustment among more than one operator 4 Action to be taken by the operator for each problem 5 Procedures for confirming the release of the emergency and safety when restarting t...

Страница 10: ...y leakage of air or oil from the piping 5 Cleaning of working tools When such working tools as a painting nozzle are mounted on the robot proper and these working tools must be cleaned it is preferred...

Страница 11: ...ening of the equipment Otherwise you may get injured When using the actuator in other than the horizontal state be sure to select the actuator with brake Otherwise the slider will drop at power OFF an...

Страница 12: ...lems caused by chronological changes or wear by use such as natural fading of paints deterioration of the consumable parts 1 3 Problems caused by sensory phenomena e g generated noise without affectin...

Страница 13: ...e axis unit is normally shipped in the parts configuration below Model Component part KBX 00D RH A KBX 00D RH F KBX 00D RP A KBX 00D RP F Axis unit 1 1 1 1 Hex socket head cap screw M5 20 4 Not includ...

Страница 14: ...t Mounting of Flange Series name Motor type D 50 W absolute Axis type 00 Rotary axis Drive system RH Harmonic RP Planetary gear Mounting method A L bracket F Flange Flange Axis unit cover Output shaft...

Страница 15: ...ad inertia kg m2 0 0485 0 0125 Allowable thrust load on axis N 98 98 Allowable radial load on axis N 196 196 Allowable load moment on axis N m Note 2 1 3 1 3 Position repeatability deg Note 3 0 025 0...

Страница 16: ...13 2 Axis dimensions KBX 00D RH A KBX 00D RH F...

Страница 17: ...14 KBX 00D RP A KBX 00D RP F...

Страница 18: ...as Magnetic field Free from a nearby device that may generate magnetic field Radiation Not in the radiation controlled area Others Without greasy fume 2 This product is not designed as an explosion pr...

Страница 19: ...KCA 25 Instruction Manual Basic Part The major robot type for each axis is given in the following Table The axis new models not described in the following Table are specified in the Actuator Instruct...

Страница 20: ...on ratio 1 50 Reduction ratio 1 21 Software limit value upper limit 0000 00 0000 00 Software limit value lower limit 0000 00 0000 00 Servo gain Position Speed Position 35 24 Speed 38 38 Pass area 0200...

Страница 21: ...02 0 M Medium speed 020 0 020 0 H High speed 100 0 100 0 Return to origin method 0 0 Origin sensor logic 1 1 High speed return to origin position 20 20 Lead 7 200 17 143 Encoder division number 2768 2...

Страница 22: ...ion gain is set too small an error such as an overflow error may occur during operation especially during acceleration and operation may not be possible The positioning and holding force of the slider...

Страница 23: ...se is generated due to the oscillation of the servo motor Depending on the installation state and load conditions when the servo is turned on abnormal noise may occur in the slider operation stop stat...

Страница 24: ...ncrease the position gain value set as follows By increasing the position gain the cycle time will be shortened but shaking and abnormal noise will be more likely to occur when decelerating and stoppi...

Страница 25: ...ime an overload error or an abnormality due to overheating of the motor may occur If an error occurs consider changing the motor capacity or operating conditions For the combined specification axes ad...

Страница 26: ...measures Two persons should be engaged in the work in cooperation with each other This means that role assignment should be made in such a way that one person supervises the work of the other person d...

Страница 27: ...d durability of the parts determine the inspection standards including the inspection item inspection procedure evaluation criteria and implementation period for the following items Start inspection i...

Страница 28: ...es in the table below Name Screw size Tightening torque N m Remarks Hexagon socket head cap screw Limited to use M3 0 29 For fixing resin parts Hexagon socket head cap screw M3 0 98 M4 2 94 M5 5 88 He...

Страница 29: ...Jul 2022 01...

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