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(3)  Measures to ensure the operation safety of the personnel working within the movable range   

Any one of the following measures or other measures on the equal or higher level shall be taken so that you can 

stop the robot operation immediately in the event of an error when working within the movable range: 

1.  An  adequately  authorized  supervisor  shall  be  assigned  outside  the  movable  range  and  where  the  robot 

operations can be observed.    This supervisor shall be exclusively in charge of the supervision and shall be 

responsible for the following: 

-  The supervisor shall cause the emergency stop device to be operated immediately in the event of an error. 

-  The supervisor shall ensure that a person other than the personnel in charge of this work is kept outside the 

movable range. 

2.  The  emergency  stop  device  switch  shall  be  placed  under  the  control  of  the  person  working  within  the 

movable range. 

3.  A  portable operation panel having a structure capable of on/off operation of the power source, oil hydraulic 

or pneumatic source shall be used in the work. 

(4)  Inspection prior to start of the work such as teaching 

Prior  to  start  of  the  work  such  as  teaching,  the  following  items  shall  be  inspected.    If  any  error  is  detected, 

immediately repair the trouble or take other required action. 

1.   Check  if  the  covering  or  sheathing  of  the  external  power  source  is  damaged  or  not.    (This  check  must  be 

made after the power has been turned off). 

2.  Check if the operation of the robot proper is faulty. 

3.  Check for the functions of the braking device and emergency stop device. 

4.  Check if there is any leakage of air or oil from the piping. 

(5)  Cleaning of working tools 

When such working tools as a painting nozzle are mounted on the robot proper, and these working tools must be 

cleaned, it is preferred that these tools should be automatically cleaned so that the number of machines entering 

the movable range can be minimized. 

(6)  Release of residual pressure 

Before  disassembling  the  pneumatic  components  or  replacing  their  parts,  release  the  residual  pressure  in  the 

drive cylinder. 

(7)  Operation check   

Perform the verification operation without entering the movable range, wherever possible. 

(8)  Illuminance 

The illuminance required for operation safety shall be maintained. 

 

[For automatic operation] 

(1)  Action before startup 

Before starting the robot, check for the following items in advance and determine a signaling method for work 

adjustment among related operators. 

1.  Make sure that there is no person within the movable range. 

2.  The movable operation panel and tools shall be located at specified positions. 

3.  There shall be no error indication for the robot or related devices. 

(2)  Action for automatic operation and in the event of an error 

1.  Make sure that there is an indication to show that the automatic operation is now in progress, after the robot 

has been started. 

2.  When a problem has occurred to the robot or related device and you have to enter the movable range to take 

emergency measures, stop the robot operation, for example, by operating the emergency stop device before 

entering the movable range.    At the same time, carry a safety plug with you, and ensure that the start switch 

is provided with the indication to show that the work is now in progress.    Take measures so that any other 

person than the operator in charge of the emergency measures cannot operate the robot. 

 

Содержание KBX Series

Страница 1: ...KBX 00 Before operating the product read this instruction manual without fail Among all carefully read the description related to safety Keep this instruction manual in a safe place so that you can re...

Страница 2: ...wer etc however please contact CKD Although this product was manufactured under conditions of strict quality control you are strongly advised to install safety devices to forestall serious accidents w...

Страница 3: ...s specification 12 Chapter 4 Installing Actuator Axis 15 4 1 Installing Actuator Axis 15 4 2 Robot type for each Axis 16 4 3 Parameter values 17 Chapter 5 Precautions for Use 19 5 1 Servo gain setting...

Страница 4: ...t injury to the operators and persons nearby to prevent damage to assets and to assure correct use of the equipment Make sure that you have well understood the following details indications and symbol...

Страница 5: ...ne other than the worker engaged in adjustment of the robot from negligently turning the power on Lock the switch and put a tag showing DO NOT turn the power on Also DO NOT touch the controller interi...

Страница 6: ...rwise the robot may move unexpectedly and you will be injured DO NOT use this equipment in an atmosphere of inflammable gas or an atmosphere inducing an explosion As this equipment is not explosion pr...

Страница 7: ...its full capacity and will cause malfunction Mount the robot on a highly rigid frame If rigidity of the frame is not enough vibration or resonance may be caused during the robot operation adversely af...

Страница 8: ...The barrier shall have such a structure that cannot be easily adjusted removed or cleared 2 The safety barrier shall be free from any serrated or sharp edge or protrusions 3 The safety barrier shall b...

Страница 9: ...ling method for work adjustment among more than one operator 4 Action to be taken by the operator for each problem 5 Procedures for confirming the release of the emergency and safety when restarting t...

Страница 10: ...y leakage of air or oil from the piping 5 Cleaning of working tools When such working tools as a painting nozzle are mounted on the robot proper and these working tools must be cleaned it is preferred...

Страница 11: ...ening of the equipment Otherwise you may get injured When using the actuator in other than the horizontal state be sure to select the actuator with brake Otherwise the slider will drop at power OFF an...

Страница 12: ...lems caused by chronological changes or wear by use such as natural fading of paints deterioration of the consumable parts 1 3 Problems caused by sensory phenomena e g generated noise without affectin...

Страница 13: ...e axis unit is normally shipped in the parts configuration below Model Component part KBX 00D RH A KBX 00D RH F KBX 00D RP A KBX 00D RP F Axis unit 1 1 1 1 Hex socket head cap screw M5 20 4 Not includ...

Страница 14: ...t Mounting of Flange Series name Motor type D 50 W absolute Axis type 00 Rotary axis Drive system RH Harmonic RP Planetary gear Mounting method A L bracket F Flange Flange Axis unit cover Output shaft...

Страница 15: ...ad inertia kg m2 0 0485 0 0125 Allowable thrust load on axis N 98 98 Allowable radial load on axis N 196 196 Allowable load moment on axis N m Note 2 1 3 1 3 Position repeatability deg Note 3 0 025 0...

Страница 16: ...13 2 Axis dimensions KBX 00D RH A KBX 00D RH F...

Страница 17: ...14 KBX 00D RP A KBX 00D RP F...

Страница 18: ...as Magnetic field Free from a nearby device that may generate magnetic field Radiation Not in the radiation controlled area Others Without greasy fume 2 This product is not designed as an explosion pr...

Страница 19: ...KCA 25 Instruction Manual Basic Part The major robot type for each axis is given in the following Table The axis new models not described in the following Table are specified in the Actuator Instruct...

Страница 20: ...on ratio 1 50 Reduction ratio 1 21 Software limit value upper limit 0000 00 0000 00 Software limit value lower limit 0000 00 0000 00 Servo gain Position Speed Position 35 24 Speed 38 38 Pass area 0200...

Страница 21: ...02 0 M Medium speed 020 0 020 0 H High speed 100 0 100 0 Return to origin method 0 0 Origin sensor logic 1 1 High speed return to origin position 20 20 Lead 7 200 17 143 Encoder division number 2768 2...

Страница 22: ...ion gain is set too small an error such as an overflow error may occur during operation especially during acceleration and operation may not be possible The positioning and holding force of the slider...

Страница 23: ...se is generated due to the oscillation of the servo motor Depending on the installation state and load conditions when the servo is turned on abnormal noise may occur in the slider operation stop stat...

Страница 24: ...ncrease the position gain value set as follows By increasing the position gain the cycle time will be shortened but shaking and abnormal noise will be more likely to occur when decelerating and stoppi...

Страница 25: ...ime an overload error or an abnormality due to overheating of the motor may occur If an error occurs consider changing the motor capacity or operating conditions For the combined specification axes ad...

Страница 26: ...measures Two persons should be engaged in the work in cooperation with each other This means that role assignment should be made in such a way that one person supervises the work of the other person d...

Страница 27: ...d durability of the parts determine the inspection standards including the inspection item inspection procedure evaluation criteria and implementation period for the following items Start inspection i...

Страница 28: ...es in the table below Name Screw size Tightening torque N m Remarks Hexagon socket head cap screw Limited to use M3 0 29 For fixing resin parts Hexagon socket head cap screw M3 0 98 M4 2 94 M5 5 88 He...

Страница 29: ...Jul 2022 01...

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