CIGWELD 625730 Скачать руководство пользователя страница 4

HD Manual Arc Welders 

©2000 CIGWELD All rights reserved

 4 

CAUTION 

A procedure which, if not properly followed, may cause damage to the equipment. 

 WARNING 

A procedure which, if not properly followed, may cause injury  to the operator or others in the operating 
area. 

1.2  Important Safety Precautions 

 

WARNING 1

 

OPERATION AND MAINTENANCE OF WELDING ARC EQUIPMENT CAN BE DANGEROUS 
AND HAZARDOUS TO YOUR HEALTH. 

To prevent possible injury, read, understand and follow all warnings, safety precautions and instructions 
before using the equipment.  Call your local distributor if you have any questions. 

 

 GASES AND FUMES 

Gases and fumes produced during the welding process can be dangerous and hazardous to your 
health. 

♦ 

Keep all fumes and gases from the breathing area.  Keep your head out of the welding fume plume. 

♦ 

Use an air-supplied respirator if ventilation is not adequate to remove all fumes and gases. 

♦ 

The kinds of fumes and gases from the welding arc depend on the kind of metal being used, coatings 
on the metal, and the different processes. You must be very careful when cutting or welding any 
metals which may contain one or more of the following: 

Antimony Beryllium 

Cobalt  Manganese 

Selenium 

Arsenic Cadmium 

Copper 

Mercury 

Silver 

Barium Chromium 

Lead Nickel 

Vanadium 

♦ 

Always read the Material Safety Data Sheets (MSDS’s) that should be supplied with the material you 
are using.  These MSDS’s will give you the information regarding the kind and amount of fumes and 
gases that may be dangerous to your health. 

♦ 

Use special equipment, such as water or down draft cutting tables, to capture fumes and gases. 

♦ 

Do not use the welding torch in an area where combustible or explosive gases or materials are located. 

♦ 

Phosgene, a toxic gas, is generated from the vapours of chlorinated solvents and cleansers.  Remove 
all sources of these vapours. 

♦ 

Refer to the Victorian Occupational Health and safety (Confined Spaces) Regulations 1996 and Code 
of Practice or its equivalent for other states and / or countries. 

 ELECTRIC SHOCK 

Electric Shock can injure or kill.  The welding arc process uses and produces high voltage 
electrical energy.  This electric energy can cause severe or fatal shock to the operator or others 
in the workplace. 

♦ 

Never touch any parts that are electrically “live” or “hot.” 

♦ 

Wear dry gloves and clothing.  Insulate yourself from the work piece or other parts of the welding 
circuit. 

♦ 

Repair or replace all worn or damaged parts. 

♦ 

Extra care must be taken when the workplace is moist or damp. 

Содержание 625730

Страница 1: ...Issue 1 August 2000 2000 CIGWELD All rights reserved HD Manual Metal Arc Welder Operating Manual Transarc Tradesman HD 625730 Transarc 400S 625740...

Страница 2: ...MENT 10 5 RESUSCITATION FOR ELECTRIC SHOCK VICTIMS 11 6 SPECIFICATIONS 13 7 INSTALLATION RECOMMENDATIONS 15 8 OPERATION 16 9 ARC WELDING ELECTRODES 18 10 ARC WELDING PRACTICE 19 11 ARC WELDING TECHNIQ...

Страница 3: ...Multi run vertical fillet weld 24 Figure 17 Examples of vertical fillet welds 24 Figure 18 Overhead fillet weld 24 Figure 19 Parent metal expansion 25 Figure 20 Parent metal contraction 25 Figure 21 P...

Страница 4: ...wing Antimony Beryllium Cobalt Manganese Selenium Arsenic Cadmium Copper Mercury Silver Barium Chromium Lead Nickel Vanadium Always read the Material Safety Data Sheets MSDS s that should be supplied...

Страница 5: ...sses can cause noise levels to exceed safe limits You must protect your ears from loud noise to prevent permanent loss of hearing To protect your hearing from loud noise wear protective ear plugs and...

Страница 6: ...following shall be taken into account i Other supply cables control cables signalling and telephone cables above below and adjacent to the welding equipment ii Radio and television transmitters and r...

Страница 7: ...d be taken to prevent the earthing of the workpiece increasing the risk of injury to users or damage to other electrical equipment Where necessary the connection of the workpiece to earth should be ma...

Страница 8: ...ithout prior written approval of CIGWELD The user of this equipment shall have the sole responsibility for any malfunction which results from improper use or unauthorised modification from standard sp...

Страница 9: ...hereby limits its liability in respect of the supply of goods which are not of a kind ordinarily acquired for personal domestic or household use or consumption to any one or more of the following the...

Страница 10: ...o be considered electrically alive so the operator must ensure that no part of the body is placed in such a position that it will provide a path for an electric current Welding operators should avoid...

Страница 11: ...Shade 11 300 to 400A 6 0mm Shade 12 Table 1 Filter lens size verses welding current electrode size Protective filter lenses are provided to reduce the intensity of radiation entering the eye thus fil...

Страница 12: ...ing head tilt and jaw support as shown 4 Begin artificial breathing 5 full breaths in 10 seconds sealing nostrils with cheek or holding nose closed 5 Check carotid pulse in neck If pulse is present co...

Страница 13: ...25A Recommended Wire Fuse Size 40A 40A Welding Current Range 50 270A 55 330A Welding Current 210A 60 duty cycle 270A 35 duty cycle 250A 60 duty cycle 330A 35 duty cycle Open Circuit Voltage 70V 54V Th...

Страница 14: ...Three Phase Generator Requirement 35kVA 35kVA Recommended Rated Outlet 32A 32A Recommended Wire Fuse Size 40A 40A Welding Current Range 50 330A 55 400A Welding Current 280A 60 duty cycle 330A 45 duty...

Страница 15: ...inity of the operator which can cause increased hazard have been insulated 7 2 Location Be sure to locate the welder according to the following guidelines a In areas free from moisture and dust b Ambi...

Страница 16: ...he on position and the Mains power is on c Welding Current Control The welding current is increased by turning the Current Control clockwise or decreased by turning the Current Control anti clockwise...

Страница 17: ...is designed for electrodes that generally require an OCV less than or equal to 79 Volts eg low hydrogen AS NZS E4818 type electrodes It is essential however that the male plug is inserted and turned...

Страница 18: ...cellulose types for welding large diameter pipes etc The range of electrodes dealt with in this publication will cover the vast majority of applications likely to be encountered are all easy to use a...

Страница 19: ...nd alloy steels The two most prominent effects of welding these steels are the formation of a hardened zone in the weld area and if suitable precautions are not taken the occurrence in this zone of un...

Страница 20: ...tion butt weld Figure 4 Horizontal Vertical HV position Figure 5 Vertical position butt weld Figure 6 Vertical position fillet weld Figure 7 Overhead position butt weld Figure 8 Overhead position fill...

Страница 21: ...othes Place the work so that the direction of welding is across rather than to or from your body The electrode holder lead should be clear of any obstruction so that you can move your arm freely along...

Страница 22: ...ravel After the arc is struck your next concern is to maintain it and this requires moving the electrode tip towards the molten pool at the same rate as it is melting away At the same time the electro...

Страница 23: ...f the weld b Fillet Welds These are welds of approximately triangular cross section made by depositing metal in the corner of two faces meeting at right angles Refer to Figure 4 A piece of angle iron...

Страница 24: ...re 15 Single run vertical fillet weld Figure 16 Multi run vertical fillet weld ii Vertical Down The Ferrocraft 21 electrode makes welding in this position particularly easy Use a 3 2mm electrode at 10...

Страница 25: ...still remain stresses locked up in the structure If the joint material is relatively weak for example a butt joint in 2 0mm sheet the contracting weld metal may cause the sheet to become distorted b E...

Страница 26: ...t by two welders is often successful in eliminating distortion c Restraint of Parts Forcible restraint of the components being welded is often used to prevent distortion Jigs positions and tack welds...

Страница 27: ...be regularly checked by a qualified electrical tradesperson to ensure that The main earth wire of the electrical installation is intact Power point for the Welding Power Source is effectively earthed...

Страница 28: ...ssemblies are faulty then the Welding Power Source must be returned to an Accredited CIGWELD Service Agent for repair The basic level of troubleshooting is that which can be performed without special...

Страница 29: ...fusion E Clean joint before welding F Wrong electrode for position in which welding is done F Use electrodes designed for position in which welding is done otherwise proper control of slag is difficu...

Страница 30: ...tch ON the Welding Power Source C Loose primary connection to the electrode selection switch C Have an Accredited CIGWELD Service Agent repair the connection D The transformer secondary have poor elec...

Страница 31: ......

Страница 32: ......

Страница 33: ......

Страница 34: ......

Страница 35: ......

Отзывы: