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SKU 98838

For technical questions, please call 1-800-444-3353.

california and united States Emission 

control Defects Warranty Statement

The the United States Environmental Protection Agency 

(herein EPA) and Harbor Freight Tools

®

 (herein HFT) are 

pleased to explain the emission control system warranty 

on  your  1995  and  later  Small  Off-Road  Engine  (herein 

engine). In California, the engine must be designed, built 

and equipped to meet the State’s stringent anti-smog stan-

dards.  Elsewhere within the United States, new off-road, 

spark-ignition engines certified for model year 1997 and 

later, must meet similar standards set forth by the EPA.  

HFT  must  warrant  the  emission  control  system  on  your 

engine for the periods of time described below, provided 

there has been no abuse, neglect or improper maintenance 

of your engine.
Your emission control system may include parts such as the 

carburetor or fuel-injection system, and the ignition system. 

Also included may be hoses, belts, connectors and other 

emission-related assemblies.
Where a warrantable condition exists, HFT will repair your 

engine  at  no  cost  to  you  including  diagnosis,  parts  and 

labor.

Manufacturer’s Warranty coverage

The 1995 and later engines are warranted for two (2) years.  

If any emission-related part on your engine is defective, the 

part will be repaired or replaced by HFT.

harbor Freight Tools Emission control 

Defects Warranty coverage

Engines are warranted for a period of two (2) years relative 

to emission control parts defects, subject to the provisions 

set forth below. If any emission related part on your engine 

is defective, the part will be repaired or replaced by HFT.

Owner’s Warranty Responsibilities

-  As the engine owner, you are responsible for the per-

formance of the required maintenance listed in your 

Owner’s  Manual.  HFT  recommends  that  you  retain 

all  receipts  covering  maintenance  on  your  engine, 

but HFT cannot deny warranty solely for the lack of 

receipts or for your failure to ensure the performance 

of all scheduled maintenance.

-  As the engine owner, you should, however, be aware 

that  HFT  may  deny  you  warranty  coverage  if  your 

engine or a part has failed due to abuse, neglect, im-

proper maintenance, or unapproved modifications.

-  You are responsible for shipping your engine to a HFT 

warranty station as soon as a problem exists.  Contact 

the HFT Customer Service department at the number 

below to make shipping arrangements.  The warranty 

repairs should be completed in a reasonable amount 

of time, not to exceed 30 days.

If you have any questions regarding your warranty rights 

and responsibilities, you should contact the Harbor Freight 

Tools Customer Service Department at 1-800-444-3353.

Emission control System Warranty

LiMiTED 1 yEAR / 90 DAy WARRANTy

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability 

standards, and warrants to the original purchaser that for a period of ninety days from date of purchase that the 

engine/motor is free of defects in materials and workmanship. Harbor Freight Tools also warrants to the original 

purchaser, for a period of one year from date of purchase, that all other parts and components of the product 

are free from defects in materials and workmanship (90 days if used by a professional contractor or if used as 

rental equipment).  This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negli-

gence or accidents, repairs or alterations outside our facilities, normal wear and tear, or to lack of maintenance. 

We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or 

consequential damages arising from the use of our product. Some states do not allow the exclusion or limita-

tion of incidental or consequential damages, so the above limitation of exclusion may not apply to you.  THIS 

WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING 

THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with transportation charg-

es prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If 

our inspection verifies the defect, we will either repair or replace the product at our election or we may elect 

to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return 

repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes 

not within the scope of our warranty, then you must bear the cost of returning the product.

This warranty gives you specific legal rights and you may also have other rights which vary from state to 

state.

3491 Mission Oaks Blvd.  •  PO Box 6009  •  Camarillo, CA 93011  •  (800) 444-3353

Содержание 98838

Страница 1: ...Running the Engine with low or no oil will permanently damage the unit Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury Save this manual Copyright 2008 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the expre...

Страница 2: ...ator s engine is warranted for standards set by the U S Environmental Protection Agency For warranty information refer to the back two pages of this manual SAVE THIS MANUAL You will need this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures parts list and assembly diagram Keep your invoice with this manual Write the invoice number on ...

Страница 3: ...ttached to a rotating part of the machine may result in personal injury Do not overreach Keep proper footing and balance at all times 5 Proper foot ing and balance enables better control of the power tool in unexpected situations 6 Use safety equipment Always wear eye protection Always wear ANSI approved safety impact goggles when using this product ANSI approved hearing protection must also be us...

Страница 4: ...ical system must be made by a qualified electrician The connection must isolate the generator power from utility power and must comply with all applicable laws and electrical codes WARNING Improper connections to a building electrical system can allow electrical current from the generator to backfeed into the utility lines Such backfeed may electrocute utility company workers or others who contact...

Страница 5: ...k case prior to its first use Before each use check the oil level Never run the Engine with low or no engine oil Running the Engine with low or no oil will perma nently damage the unit Maintain labels and nameplates on the Generator 2 These carry important infor mation If unreadable or missing contact Harbor Freight Tools for a replacement Make sure the Generator is located on a flat level sturdy ...

Страница 6: ...d metal container Never store fuel or other flammable materials near the Generator 4 Do not smoke or allow sparks flames or other sources of ignition around 5 the Generator Keep grounded conductive objects such as tools away from exposed live 6 electrical parts and connections to avoid sparking or arcing These events could ignite fumes or vapors Do not refill the Fuel Tank while the Engine is runn...

Страница 7: ...e to use only UL listed 3 cords having the correct gauge and length See TABLE A next page Do not attempt to connect or disconnect load connections while standing in 4 water or on wet or soggy ground Do not touch electrically energized parts of the Generator and interconnect 5 ing cables or conductors with any part of the body or with any non insulated conductive object Connect the Generator only t...

Страница 8: ... 14 12 12 7 1 12 0 18 14 12 10 12 1 16 0 14 12 10 16 1 20 0 12 10 TABLE A Based on limiting the line voltage drop to five volts at 150 of the rated amperes MISC PRECAUTIONS WARNING 1 People with pacemakers should consult their physician s before using this product Operation of electrical equipment in close proximity to a heart pacemaker could cause interference to or failure of the pacemaker WARNI...

Страница 9: ...ust install a DC 12V 18 35 Amp hour Battery POSITIVE BATTERY CABLE 63 NEGATIVE BATTERY CABLE 64 BATTERY GUARD PLATE 44 FACTORY PRE INSTALLED BATTERY TRAY 48 FACTORY PRE INSTALLED BATTERY 45 Not included BATTERY BRACKET 47 BOLT W LOCK WASHER 46 FIGURE A 1 Remove the packing from the Battery 45 Then locate the factory pre installed Battery Guard Plate 44 and Battery Tray 48 beneath the Control Panel...

Страница 10: ...necessary to group one or more of the tools equipment for connection to a separate Generator General Location It is recommended to locate the Generator outdoors only where cooling air is 1 readily available Locate the Generator so that the air inlets and outlets are not blocked by obstructions such as bushes trees or snow drifts Locating it in the path of heavy winds or snowdrifts may require the ...

Страница 11: ... PANEL FEATURES Engine Ignition 2 1 Starts and stops the Gasoline Engine To start the Engine using power from the Battery 45 insert the Ignition Key 65 and turn the Engine Ignition to its START position To start the Engine manually using the Starter Rope 40A and Starter Handle 41A insert the Ignition Key and turn the Engine Ignition to its RUN position Then pull briskly on the Starter Handle To st...

Страница 12: ...Volt AC Outlet has two Circuit Break ers to protect the Generator from overloading Should the Circuit Breakers trip unplug all electrical loads from the Generator Allow the Circuit Breakers to cool down Then push the 240 volt Circuit Breakers See Figure C 12V DC Terminal 7 7 Supplies voltage to 12 volt DC appliances such as radios emergency lights etc To power a 12 volt DC appliance connect the po...

Страница 13: ...t 10 9 Indicates voltage is being provided by the Generator See Figure C PRE START INSTRUCTIONS To Add Engine Oil CAUTION 1 Your warranty is voided if you do not put engine oil in the Engine s crankcase prior to its first use Before each use check the oil level Never run the Engine with low or no engine oil Running the engine with low or no oil will perma nently damage the Engine OIL DIPSTICK 65A ...

Страница 14: ...igure D To do so remove the Fuel Tank Cap 34 and fill the Fuel Tank 31 with unleaded 2 gasoline Then replace the Fuel Tank Cap Thereafter check the Fuel Gauge 35 for the amount of unleaded gasoline When necessary refill the Fuel Tank See Figure D NOTE 3 Periodically make sure to check the Fuel Filter 32 for excessive dirt and debris If necessary remove the Fuel Filter and clean with compressed air...

Страница 15: ...e bottom of the filler neck to provide space for fuel expansion Wipe any fuel spills from the Engine and Generator before starting the Engine WARNING b Never fill the Fuel Tank 31 when the Engine is running or hot Do not smoke when filling the Fuel Tank To Start The Engine Generator FUEL VALVE 41 CHOKE LEVER 21A IN CHOKE POSITION CHOKE LEVER 21A IN RUN POSITION Figure E ON OFF 1 Turn the Engine Fu...

Страница 16: ...igure C 3 CAUTION Never exceed the rated capacity for this Generator as serious dam age to the Generator and or appliances tools and equipment could result from an overload Starting and running wattage requirements should always be calculated when matching this Generator s wattage capacity to the appliance tool or equip ment Most appliances tools and equipment will list on the motor nameplate the ...

Страница 17: ...ppliances tools and equipment should be the last to be con c nected to the Generator and the first to be disconnected Plug voltage sensitive items such as T V s VCR s microwaves and cordless telephones into a UL listed voltage surge protector not included Then connect the UL Listed surge protec tor into the Generator 8 CAUTION Failure to connect and operate appliances tools and equipment in this s...

Страница 18: ...unscrew and remove the Oil Dipstick 65A Pour engine oil into the oil fill hole until the level of oil is even with the bottom edge of the oil fill hole if you cannot see the oil through the oil fill hole then the oil is too low and more oil must be added Make sure to screw the Oil Dipstick 65A firmly back into its Dipstick Hole Also make sure to dispose of the old oil according to local waste disp...

Страница 19: ...e accessory Spark Plug Wrench Kit 86A to remove the old Spark Plug Install a new Spark Plug Then replace the Spark Plug Wire See Figure G FUEL FILTER 32 FUEL TANK CAP 34 FUEL TANK 31 Figure H d Daily Inspect the Fuel Filter 32 To do so remove the Fuel Tank Cap 34 Remove the Fuel Filter from the Fuel Tank 31 If necessary use compressed air to remove any dirt and debris from the Fuel Filter Then rep...

Страница 20: ...in wrong position 6 Fuel valve lever in CLOSED 7 position Generator loaded during 8 start up Spark plug wire loose 9 Fuel line clogged 10 Faulting ignition system 11 Ground negative 1 terminal on battery to 1 engine mounting bolt on generator Charge or replace battery 2 Add fuel or oil 3 Turn engine power switch to the ON 4 position Replace spark plug 5 Adjust choke position 6 Turn Fuel valve leve...

Страница 21: ...18 Rectifier 1 23 Bolt M6 x 180 4 24 Bolt M5 x 20 4 25 Connection Board 1 26 Nut M5 4 27 Stator 1 28 Rotor 1 29 Cooling Fan 1 Part Description Qty 30 Heat Insulation Board Assembly 1 31 Fuel Tank 1 32 Fuel Filter 1 33 Seal Ring 1 34 Fuel Tank Cap 1 35 Fuel Gauge 1 36 Bolt M6 x 12 2 37 Bolt w Lock Washer M6 x 30 4 38 Spacer 4 39 Rub Washer 4 40 Bushing 4 41 Fuel Valve 1 42 Frame 1 43 Switch Box Cov...

Страница 22: ...Page 22 SKU 98838 For technical questions please call 1 800 444 3353 ASSEMBLY DIAGRAM GENERATOR ...

Страница 23: ...ring 1 35A Bolt 1 36A Spark Plug Wire 1 37A Ignition Coil 1 38A Nut Special 14mm 1 39A Starter Ratchet Spring 2 40A Starter Rope 1 41A Starter Handle 1 42A Starter Case Assembly 1 43A Spiral Spring 1 Part Description Qty 44A Starter Wheel 1 45A Circlip 1 46A Starter Ratchet 2 47A Friction Plate Screw 1 48A Cover 1 49A Starter Pulley 1 50A Cooling Fan 1 51A Flywheel Magneto 1 52A Cylinder Block 1 5...

Страница 24: ...64A 63A 62A 61A 60A 59A 58A 43A 44A 45A 46A 47A 48A 49A 50A 51A 84A 52A 42A 41A 40A 39A 38A 37A 36A 18A 19A 20A 17A 16A 15A 83A 54A 53A 55A 56A 57A 34A 35A 74A 75A 76A 77A 81A 82A 80A 79A 78A 1A 14A 85A 21A 13A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A 33A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 86A Spark Plug Wrench Kit Not Shown ...

Страница 25: ...n as a problem exists Contact the HFT Customer Service department at the number below to make shipping arrangements The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should contact the Harbor Freight Tools Customer Service Department at 1 800 444 3353 Emission Control Syste...

Страница 26: ...anted part unless performed by an authorized warranty center c failure to follow recommendations on fuel use contained in the Owner s Manual d improper or inadequate maintenance of any war ranted parts e repairs performed outside of the authorized war ranty service dealers f alterations by changing adding to or removing parts from the engine 5 Service and Maintenance Component parts which are not ...

Страница 27: ...Page 27 SKU 98838 For technical questions please call 1 800 444 3353 Electrical Diagram Note All electrical work must be performed by a qualified service technician ...

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