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Page 17

For technical questions, please call 1-888-866-5797.

Item 61441 

        

SAFET

y

O

PERA

TION

M

AINTENAN

c

E

SETUP

PLEASE READ THE FOLLOWING cAREFULLy

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM 

IN THIS MANUAL AS A REFERENCE TOOL ONLY.  NEITHER THE MANUFACTURER OR DISTRIBUTOR 

MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS 

QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE 

ANY PARTS OF THE PRODUCT.  IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY 

STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND 

LICENSED TECHNICIANS, AND NOT BY THE BUYER.  THE BUYER ASSUMES ALL RISK AND LIABILITY 

ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS 

THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

Record Product’s Serial Number Here: 
Note:

 If product has no serial number, 

record month and year of purchase instead.

Note:

 Some parts are listed and shown for illustration 

purposes only,  

and are not available individually as replacement parts.

Troubleshooting

Problem

Possible causes

Likely Solutions

Tool will 

not start.

1.  Cord not connected.
2.  No power at outlet. 

 

 

3.  Tool’s thermal reset breaker 

tripped (if equipped).

4.  Internal damage or wear.   

(Carbon brushes or 

Trigger, for example.)

1.  Check that cord is plugged in.
2.  Check power at outlet.  If outlet is unpowered, 

turn off tool and check circuit breaker.  If breaker 

is tripped, make sure circuit is right capacity 

for tool and circuit has no other loads.

3.  Turn off tool and allow to cool.   

Press reset button on tool.

4.  Have technician service tool.

Tool operates 

slowly.

Extension cord too long 

or wire size too small.

Eliminate use of extension cord.  If an extension 

cord is needed, use shorter/heavier gauge cord.  

See 

Extension Cords

 in 

GROUNDING

 section.

Performance 

decreases 

over time.

1.  Chisel dull or damaged.
2.  Internal lubrication cold. 

3.  Carbon brushes worn 

or damaged.

1.  Keep cutting chisels sharp.  Replace as needed.
2.  Allow tool to operate with no load 

for 2 minutes before use.

3.  Have qualified technician replace brushes.

Excessive 

noise or 

rattling.

Internal damage or wear.   

(Carbon brushes or bearings, 

for example.)

Have technician service tool.

Overheating.

1.  Forcing tool to work too fast.
2.  Chisel dull or damaged.
3.  Blocked motor housing vents. 

 

4.  Motor being strained by long or 

small diameter extension cord.

1.  Allow tool to work at its own rate.
2.  Keep cutting chisels sharp.  Replace as needed.
3.  Wear ANSI-approved safety goggles and 

NIOSH-approved dust mask/respirator while 

blowing dust out of motor using compressed air.

4.  Eliminate use of extension cord.  If an extension cord is 

needed, use one with the proper diameter for its length 

and load.  See 

Extension Cords

 in 

GROUNDING

 section.

Follow all safety precautions whenever diagnosing or servicing the tool.   

Disconnect power supply before service.

Содержание 61441

Страница 1: ......

Страница 2: ...ion which if not avoided could result in minor or moderate injury Addresses practices not related to personal injury IMPORTANT SAFETy INFORMATION General Power Tool Safety Warnings Read all safety war...

Страница 3: ...times This enables better control of the power tool in unexpected situations 5 Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clot...

Страница 4: ...trical outlet Turn off the tool and unplug it from its electrical outlet before leaving 14 This product is not a toy Keep it out of reach of children 15 People with pacemakers should consult their phy...

Страница 5: ...le who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any symptoms related to vibration such...

Страница 6: ...to carry electricity away from the user reducing the risk of electric shock See 3 Prong Plug and Outlet 2 The grounding prong in the plug is connected through the green wire inside the cord to the gro...

Страница 7: ...to indicate it is acceptable for outdoor use 7 Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualifie...

Страница 8: ...ed in the following pages refer to Parts List and Diagram on page 18 Assembly The only assembly required for the Breaker Hammer is the installing of the Left Handle 82 to the side of the Gear Box 86 a...

Страница 9: ...Page 9 For technical questions please call 1 888 866 5797 Item 61441 SAFETy OPERATION MAINTENANcE SETUP Functions Main Handle Trigger Lock Lever Secondary Handle chisel Socket...

Страница 10: ...ut collars Figure D shows installation of a chisel without a collar the included chisel is without a collar Note If the Chisel doesn t slide in easily apply grease to the loading end of the Chisel Mou...

Страница 11: ...e power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length...

Страница 12: ...e Trigger Note Trigger does not lock Keep pressure on the Trigger to keep running the tool 7 Push the tip forcibly down to begin striking material NOTIcE Running tool with no load or empty blows will...

Страница 13: ...ration occurs have the problem corrected before further use cleaning Maintenance and Lubrication 1 BEFORE EAcH USE inspect the general condition of the tool Check for loose hardware misalignment or bi...

Страница 14: ...in place See Figure H Bolts 97 cover 96 Figure H 3 Slide Cover off top of Breaker Hammer See Figure I cover 96 Figure I 4 Use a Wrench to loosen the Nut 40 holding the Left Handle 82 in place See Figu...

Страница 15: ...Brush from the Holder Then replace with new Carbon Brush 9 Snap spring back into place and use Screw to replace Wire Board 10 To better access the second Carbon Brush turn the Breaker Hammer over Rep...

Страница 16: ...Piston and Ram thoroughly inside and out 3 Check the condition of the O ring 62 If the outside diameter OD of O ring is less than the Piston s OD replace the O ring 4 Fill each of the 4 grooves insid...

Страница 17: ...Check that cord is plugged in 2 Check power at outlet If outlet is unpowered turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has...

Страница 18: ...h Chamber Cover 1 47 Cable Nip 1 48 Tap Bolt ST4 8 25 2 49 Bolt M6 55 4 50 Spring Washer 6 4 Part Description Qty 51 Right Handle 1 52 Trigger 1 53 Trigger Holding 1 54 Tap Bolt ST4 2 13 2 55 Cord She...

Страница 19: ...Page 19 For technical questions please call 1 888 866 5797 Item 61441 SAFETy OPERATION MAINTENANcE SETUP Assembly Diagram...

Страница 20: ...the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPL...

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