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TO ADJUST SETTING: 

1.  Connect tool to air hose with a minimum of 90 psi and remove pulling head and 

sleeve cap (1). 

2.  Screw small end of setting gage (680A159) onto head piston (14) until hand-tight. 

3.  Cycle tool and hold trigger so that the gage is pulled into the tool head. Gage Point 

“A” should be flush with the front of tool head as shown in the sketch. 

4.  Release the trigger and turn the adjuster knob (36) clockwise to 
increase gage protrusion or counterclockwise to decrease gage 
protrusion. Cycle the tool after each adjustment and check the gage 
point until it lines up flush with the tool head. A limit pin (34) restricts 
adjustment to one-half turn of the knob in either direction from the 
factory setting. 

Note: 

The above procedure will adjust the tool to install “A” group rivets properly. When 

“B” group rivets are to be installed, adjust the head as above, and then turn the adjuster 
knob (36), six turns counterclockwise. (To turn the shift point adjusting screw more than 1 
turn, remove the limit pin (34) and then replace it approximately diametrically opposite 
the adjuster knob.) Gage point “B” should be flush with the front of tool head as shown in 
sketch. When “C” group rivets are to be installed, again follow the outlined procedure and 
then turn the adjuster knob (36) 12 turns counterclockwise. Gage point “C” should now be 
flush with the front of tool head as shown in sketch. 

CAUTION: 

Always release the tool trigger before turning knob and never back off more 

than 12 turns or the shift screw (26) may become disengaged from the shift stop (22) 
requiring a complete disassembly of the head to replace. 

S H I F T   P I S T O N   C H E C K  

The shift piston check is made to ascertain that the movement of the piston is not restricted in any manner. It must be free to 
move the amount indicated below in order to obtain proper installation. 

1. 

Connect the tool to an air hose with a minimum of 90 psi and remove the pulling 
head and sleeve cap (1). 

2.  Insert the large (unthreaded) end of 680A159 gage over the head piston (14) until it 

seats in the tool head. With trigger released, the front of the tool head must be 
within the gage groove recess, Gage Point “D”, as shown in the sketch. 

3. 

Cycle the tool and hold the trigger. The gage should move forward at the 
completion of the cycle and in this position the single gage line, Gage Point “E”, 
must be visible or forward of the front of the tool head as shown in the sketch. The 
tool may be cycled while holding the gage in position. 

4. 

If the gage points do not align, try bleeding the tool. No other 

outside adjustments 

can be made to correct any deviations from the above gage positions. Failure of 
the tool to comply with these gage relationships indicates incorrect tool 

performance and it should be sent to the CHERRY® Service 

Department for 

correction. 

Содержание G-689

Страница 1: ...ORIGINAL INSTRUCTIONS G 689 Hydro Shift CherryLOCK Riveter 1224 E Warner Ave Santa Ana CA 92705 www cherryaerospace com...

Страница 2: ...le Shooting 4 Overhaul 5 Air Valve Sub Assembly 5 Head Sub Assembly 5 6 Handle Sub Assembly 7 Adjustment Instructions 8 Shift Point Setting 8 9 Shift Piston Check 9 G689 Pulling Heads 10 Tool Capacity...

Страница 3: ...e operated in any posi tion with one hand The H681 Series pulling heads fit directly on this tool to install both bulbed and standard NAS type 2000 Series CherryLOCK Rivets With the proper adapters an...

Страница 4: ...es are always in good condition Excessive contact with the hydraulic oil should be avoided to minimize the possibility of rashes Care should be taken to wash thoroughly Operating air pressure should n...

Страница 5: ...ll by pass hole near the base of the handle grip 61 indicates worn or damaged O Rings 64 Use automatic transmission fluid Type A no substitutes CHERRY Aerospace recommends using ATF Dexron III DEXRON...

Страница 6: ...need replacing If oil should leak through the by pass hole at the base of the handle 61 the O rings 64 are worn or damaged Oil leaking from the front of the head 13 indicates that O rings 5 and 11 ar...

Страница 7: ...sleeve 72 unless the ports in the sleeve have become plugged from contaminated air The O rings on this sleeve are static and therefore do not wear If it is suspected that the ports are plugged use nee...

Страница 8: ...bly into the large hole of clamp wrench 680A48 49 locating on a polished surface Tighten the wrench s cap screws securely so that the shift piston sub assembly cannot turn in the clamp Place the clamp...

Страница 9: ...to the handle see Fill and Bleed Instructions Also make sure to place O rings 40 on top of adapter 86 O ring 87 and gasket 88 on the top of the handle and that they are properly oriented Tighten the f...

Страница 10: ...ylinder tool 530A88 push air piston 49 with quad ring 48 and back up rings 47 into air cylinder until it engages threaded end of power piston and rod sub assembly 92 Using piston rod wrench 530A86 tig...

Страница 11: ...ockwise Gage point C should now be flush with the front of tool head as shown in sketch CAUTION Always release the tool trigger before turning knob and never back off more than 12 turns or the shift s...

Страница 12: ...C 4 ALL ALL ALL ALL ALL ALL H681 5C 5 ALL ALL ALL ALL ALL ALL H681 6C 6 ALL ALL ALL ALL ALL ALL OTHER PULLING HEADS THAT WILL FIT THIS TOOL ARE SHOWN ON THE CHART BELOW PULLING HEAD TYPE ADAPTER RIVET...

Страница 13: ...11 CROSS SECTION DRAWING G689...

Страница 14: ...2 43 P 213 RING BACK UP 676 500 088 4 44 P 215 RING QUAD 693 487 103 2 45 P 196 O RING 1 574 1 296 139 1 46 530B14 PLUG PACKING 1 PART LIST FOR THE G689 689D1 HYDRO SHIFT RIVETER ITEM NO PART NUMBER...

Страница 15: ...13 EXPLODED VIEW OF G689...

Страница 16: ...tive or nonconforming goods or installation of replacement goods shall be Buyer s responsibility SELLER S WARRANTY DOES NOT APPLY WHEN ANY PHYSICAL OR CHEMICAL CHANGE IN THE FORM OF THE PRODUCT IS MAD...

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