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MAINTENANCE

Hydrocollator® Heating Units

WARNING

 DJO, LLC does not recommend the Hydrocollator Heating Unit be moved while filled with heated water .  

  Tipping over could result in a burn to the user or others . If the Hydrocollator Heating Unit must be moved  
  while filled, 

exercise extreme caution!

 It is recommended to allow the water to cool below 120° F (49° C)  

  before moving the unit . 

 Always unplug the Hydrocollator Heating Unit from the power source before attempting to empty water  

  from unit .

Care and Cleaning

The Hydrocollator Heating Unit is equipped with an immersion type heating element and a hydraulic capillary 
type thermostat which evenly maintains the HotPac temperature in the water and provides a ready supply 
of heated packs . It is critical to maintain the water level over the top of the HotPac to avoid damage to the 
heating element, the stainless steel, or the HotPac . Water is constantly lost during operation due to evaporation . 
Therefore, it is essential that water be added daily . The tank should also be drained, cleaned, and inspected at 
minimum intervals of every two weeks .

Always unplug the unit from the power source when emptying or cleaning the unit . Drain the unit by the drain 
valve located at the bottom rear of the unit . Either move the unit to a floor drain or attach the extension hose to 
it when draining .

The Hydrocollator Heating Unit is made of high quality stainless steel that, with proper care and maintenance, 
could easily last a lifetime . Improper care could allow the stainless steel to wear prematurely .

NOTE: Failure to maintain the unit (including regular cleaning) will void your warranty.

Follow these simple steps to ensure that the Hydrocollator Heating Unit remains in excellent condition .

Excessive chlorine can be detrimental to the stainless steel in the Hydrocollator Heating Unit . No bleach or 

1 . 

any cleaner with high chlorine content should be used under any circumstance .
Clean regularly for optimal service and operation .

2 . 

Fill daily with water . Water is constantly lost during operation due to evaporation .

3 . 

Chlorine in regular tap water may be present in high enough concentrations to damage the unit . If 

4 . 

you suspect high levels of chlorine in the Hydrocollator Heating Unit, the addition of a dechlorinator is 
recommended .
Certain additives (such as herbal teas, essential oils, etc .) will damage the HotPacs and components of the 

5 . 

heating unit, including the stainless steel . The Hydrocollator Heating Unit was designed to heat water and 
HotPacs only . The addition of any such foreign substance (except dechlorinator) to the water in the unit will 
void the warranty .
Inspect the heating element for pitting and other visible damage during regular cleaning intervals .

6 . 

Inspect the power cord for wear, fraying, and other visible damage during regular cleaning intervals . 

7 . 

Содержание hydrocollator

Страница 1: ...User Manual 120 Volt Units HEATING UNITS Hydrocollator Moving Rehabilitation Forward SS M 4 M 2 SS 2 E 2 E 1 ISO 13485 CERTIFIED...

Страница 2: ......

Страница 3: ...ademark of DJO LLC HotPac is a trademark of DJO LLC Comet of Prestige Brands Inc Soft Scrub of the Dial Corporation Scotch Brite of 3M TABLE OF CONTENTS Hydrocollator Heating Units 2009 DJO LLC Vista...

Страница 4: ...TIONARY DEFINITIONS The precautionary instructions found in this section and throughout this manual are indicated by specific symbols Understand these symbols and their definitions before operating th...

Страница 5: ...be installed above a surface that is susceptible to casual water damage Always keep the water level over the top of the HotPacs to avoid burning or scorching of the packs Never allow the HotPacs to d...

Страница 6: ...t The Hydrocollator Heating Unit should be placed on a smooth level surface The surface should support up to the Filled Weight weight of heating unit filled with water found in Technical Specification...

Страница 7: ...re fitted with a thermal cut out thermostat which acts as a non self resetting thermal cut out In the unlikely event of a fault condition this device is designed to open the power circuit between 180...

Страница 8: ...ng Element 12 Junction Box J Box Cover 5 Overtemp Thermostat 13 Reset Overtemp Button 6 Thermostat Hydraulic 14 Pilot Lamp Red 7 Bracket comes with 6 15 Pilot Lamp Clear 8 Drain Valve View Inside Rear...

Страница 9: ...Wiring Harness 21 20 17 Diagram CONTINUED Not illustrated 28 Stainless Steel Wire Rack 29 DrainValve Ball 1 2 in Replacement 30 Drain Hose Bib 31 Replacement Tank 32 Outer Jacket 33 Handle Lid Kit 34...

Страница 10: ...nternal 15 amp Standard Accessories Includes eight Standard size HotPacs M 2 Model Power Supply 110 120 V Rated Frequency 60 Hz Power Consumption 1000 W Tank Capacity 68 81 Liters Filled Weight 190 lb...

Страница 11: ...35 lbs 61 2 kg Shipping Weight 143 lbs 64 9 kg Fuses Internal 15 amp Standard Accessories Includes twenty four Standard size HotPacs SS Model Power Supply 110 120 V Rated Frequency 60 Hz Power Consump...

Страница 12: ...ing Weight 35 lbs 15 9 kg Fuses Internal 15 amp Standard Accessories Includes two Oversize HotPacs three Standard size HotPacs and 1 Neck Contour HotPac E 1 Model Power Supply 110 120 V Rated Frequenc...

Страница 13: ...tom of the unit on the control panel It has been tested and preset at the factory to normal operating temperature If further adjustment is necessary it can be easily accomplished by turning the adjust...

Страница 14: ...Drain and clean 2 Packs too hot Thermostat set too high 1 Thermostat failure 2 Adjust thermostat 1 Replace thermostat 2 Packs too cool Thermostat set too low 1 Thermostat failure 2 Adjust thermostat...

Страница 15: ...inch 21259 23 Drain Copper Tube Part A 21286 24 Fuses 15 amp 2 each tba 25 Thermostat Low Water Kit 20548 26 Fuse Block tba 27 Wiring Internal Harness 61579 28 Stainless Wire Rack 22304 29 Drain Valv...

Страница 16: ...each tba 25 Thermostat Low Water Kit 20548 26 Fuse Block tba 27 Wiring Internal Harness 61579 28 Stainless Wire Rack 22259 29 DrainValve Ball 1 2 in Replacement 21085 30 Drain Hose Bib 23392 31 Replac...

Страница 17: ...20237 19 Caster 3 inch 21260 23 Drain Copper Tube Part A 21286 24 Fuses 15 amp 2 each tba 25 Thermostat Low Water Kit 20548 26 Fuse Block tba 27 Wiring Internal Harness 21617 28 Rack Stainless Steel...

Страница 18: ...Knob 21025 23 Drain Copper Tube Part A 21288 24 Fuses 15 amp 2 each tba 25 Thermostat Low Water Kit 20548 26 Fuse Block tba 27 Wiring Internal Harness 61579 29 DrainValve Ball 1 2 in Replacement 2137...

Страница 19: ...9 15 Pilot Lamp Clear 22148 16 E 2 Lid Handle 20512 23 Drain Copper Tube Part A 21288 24 Fuses 15 amp 2 each tba 25 Thermostat Low Water Kit 20548 26 Fuse Block tba 27 Wiring Internal Harness 61579 29...

Страница 20: ...lear 22148 16 Lid Hinge Rod 22668 17 Handle Lid 21025 18 Handle Side Kit 21994 24 Fuses 15 amp 2 each tba 25 Thermostat Low Water Kit 20548 26 Fuse Block tba 27 Wiring Internal Harness 61579 28 Rack S...

Страница 21: ...n hose to it when draining The Hydrocollator Heating Unit is made of high quality stainless steel that with proper care and maintenance could easily last a lifetime Improper care could allow the stain...

Страница 22: ...a low abrasive bathroom cleaner 1 with a soft cloth or green blue or white Scotch Brite type scouring pad Stainless steel wool may be used if necessary but not regular carbon steel wool Check for low...

Страница 23: ...mpany service agent Any malfunction or failure in the Product caused by product misuse including but not limited to the failure to provide reasonable and necessary maintenance or any use that is incon...

Страница 24: ......

Страница 25: ...ta CA 92081 USA Phone 1 800 592 7329 USA Phone 1 423 870 2281 or 1 317 406 2250 Fax 1 317 406 2014 chattgroup com 2009 DJO LLC 56317_E E112166 UL60601 1 CSA C22 2 NO 601 1 Classified only with respect...

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