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7

Product Manual - VaporMan 125

®

 Manifold Vaporizer System

Initial Inspections

When the tanks and/or VaporMan 125 system are first 

received they should be inspected for shipping damage  

Never fill a damaged tank or use a damaged VaporMan 125 

system 

If the tanks arrive with zero pressure, they should be 

pressurized and checked for leaks 

Filling Procedures

Before filling the tank it should be visually inspected for 

possible damage or unsuitability for intended use  If damage 

is detected (i.e. serious dents, loose fittings, etc.) remove the 

unit from service and conduct the necessary repairs as soon 

as possible 

It is recommended that when using two Carbo-Max

®

 750 or 

1000 Bulk CO

2

 System tanks that you install two fill boxes. 

This will help in confirming that both tanks are completely 

full. If there are no fill boxes, then you can fill the tanks 

individually. When there are no fill boxes, please make sure 

you have an adequate way to pipe the vent circuits outdoors 

in a safe manner 

Installing the VaporMan 125 Unit

The VaporMan 125 unit is assembled with a stand and base  

The base has a hole in each corner  This will serve as the 

location for the bolts that will be used to anchor the unit 

to the floor. The VaporMan 125 unit should be anchored 

to the floor in an accessible location and conveniently 

located for easy connections  A place that has circulation is 

recommended to aid in melting the ice that might build up on 

the vaporizers during operation  The VaporMan 125 unit will 

then need to be connected to the tank or tanks in order to be 

used 

Note:

  A video presentation of the installation 

and instructions for the VaporMan 125 

system can be found online at 

https://www 

youtube com/user/chartindustries

.

Operations

First, there are some parts that must be removed from the 

two tanks that will be used  Detail drawings of the parts that 

are to be removed and the parts to be added are included on 

the next pages of this manual  The Gas Use and Economizer 

sections will change on the Carbo-Max 750 Bulk CO

2

 

System, and the Gas Use, Economizer, and Pressure Building 

sections will change on the Carbo-Max 1000 Bulk CO

2

 

System  The parts that are removed may be kept and used 

in other locations if they are in good condition  Some of the 

parts to be removed will actually be reused when adding the 

necessary fittings to connect to the VaporMan 125 unit.

Caution!  Make sure to plumb the tanks as 

we recommend in the following 

Plumbing Procedures section. 

Do not use any other methods. 

The plumbing configuration and 

specific fittings have been tested 

and proven to work properly. 

Other methods of plumbing or 

connecting to the VaporMan 125 

system must be cleared through 

Chart before continuing. Chart is 

not responsible for improperly 

plumbed tanks or improperly 

connected VaporMan 125 units. 

This could lead to issues with 

the system, damage or poor 

performance.

Содержание VaporMan 125

Страница 1: ...Part Number 20749848 Rev B 2018 Chart Inc Designed and Built by Chart Inc 407 7th Street NW New Prague MN 56071 USA 800 400 4683 Product Manual VaporMan 125 Manifold Vaporizer System...

Страница 2: ......

Страница 3: ...ow Regulator 6 Operations 7 Initial Inspections 7 Filling Procedures 7 Installing the VaporMan 125 Unit 7 Plumbing Procedures 8 Carbo Max 1000 Bulk CO2 System Parts to be Added 8 Carbo Max 1000 Bulk C...

Страница 4: ...aporMan 125 Unit with Carbo Max 750 Bulk CO2 System 19 VaporMan 125 Unit with Carbo Max 1000 Bulk CO2 System 19 VaporMan 125 Unit with Perma Cyl MicroBulk Storage System 20 Warranty 21 Warranty Policy...

Страница 5: ...ls and kits provided by Chart This manual contains information regarding the safe operation and handling of liquid carbon dioxide with the cylinder and the vaporizer manifold system It should be thoro...

Страница 6: ...f a condition that can result in equipment or component damage Note A statement that contains information that is important enough to emphasize or repeat Acronyms Abbreviations The following acronyms...

Страница 7: ...ith liquid CO2 cold pipes and equipment or cold gas exists Safety goggles or a face shield should be worn at all times when connecting to fill connections while filling the tank and during disconnecti...

Страница 8: ...Monitoring Systems The Analox 50 and Ax 50 Carbon Dioxide Analyzers are precision instruments that provide continuous accurate monitoring of CO2 levels to ensure a safe working environment for your em...

Страница 9: ...a plug and play assembly The vaporizers are connected in a specific order and the vaporizer selection was intentional The parallel vaporizer is used to vaporize the liquid into cold gas The gas is th...

Страница 10: ...bo Max 1000 Bulk CO2 System tanks or who have one Perma Cyl MicroBulk Storage System tank there are two optional kits that will need to be purchased as well The kit names are KIT CARBOMAX VAPORMAN 100...

Страница 11: ...ns A place that has circulation is recommended to aid in melting the ice that might build up on the vaporizers during operation The VaporMan 125 unit will then need to be connected to the tank or tank...

Страница 12: ...in the following illustrations you will remove the Economizing sections Gas Use sections and the Pressure Building sections The parts to be reused are shown on top as well as the parts to be added Car...

Страница 13: ...9 Operations Product Manual VaporMan 125 Manifold Vaporizer System Carbo Max 750 Bulk CO2 System Parts to be Added Carbo Max 750 Bulk CO2 System Parts to be Removed...

Страница 14: ...not connected the tanks may not distribute CO2 to the VaporMan 125 unit equally The check valves are in place to prevent any back flow into each tank The check valves also ensure that the tanks equal...

Страница 15: ...dy VaporMan 125 system pressure is too low or does not build pressure at a sufficient rate VaporMan 125 unit or system is leaking If the pressure does not build and stays at a setting lower than desir...

Страница 16: ......

Страница 17: ...re Designation Description Function PG 1 PG 2 DIAL 0 400 PSI 1 4 MPT CBM PN 13321014 PRESSURE GAUGE TANK PRESSURE ECON PRESSURE R 1 REGULATOR 250 NPT 150 PSI ECON PN 13154842 ECONOMIZER REGULATOR RV 2...

Страница 18: ...13154842 ECONOMIZER REGULATOR R 2 REGULATOR 250 NPT 200 PSI SF PN 13154834 SURE FILL REGULATOR RV 1 RV BRS 1 2MPT 300 PSI PN 11708400 PRIMARY SAFETY RELIEF VALVE RV 2 RV BRS 1 2MPT 450 PSI PN 1170845...

Страница 19: ...4 MPT CBM PN 11940305 R 1 REGULATOR 250 NPT 150 PSI ECON PN 13154842 R 2 REGULATOR 250 NPT 200 PSI SF PN 13154834 R 3 REGULATOR 250 NPT 125 PSI PB PN 14743180 RV 1 RV BRS 1 2MPT 300 PSI PN 11708400 R...

Страница 20: ...16 Specifications Product Manual VaporMan 125 Manifold Vaporizer System VaporMan 125 Unit with Perma Cyl MicroBulk Storage System...

Страница 21: ...DICATOR PI 1 PRESSURE INDICATOR R 1 PRESS BUILDING REG R 2 SUREFILL REG RV 1 RELIEF VALVE RV 2 LINE RELIEV BD 1 BURST DISC Piping Ref No Description A TOP FILL B LIQUID WITHDRAWAL C PRESSURE BUILDING...

Страница 22: ...18 Specifications Product Manual VaporMan 125 Manifold Vaporizer System Set up and Dimensions VaporMan 125 Unit...

Страница 23: ...19 Specifications Product Manual VaporMan 125 Manifold Vaporizer System VaporMan 125 Unit with Carbo Max 750 Bulk CO2 System VaporMan 125 Unit with Carbo Max 1000 Bulk CO2 System...

Страница 24: ...20 Specifications Product Manual VaporMan 125 Manifold Vaporizer System VaporMan 125 Unit with Perma Cyl MicroBulk Storage System...

Страница 25: ...fications in any way to the Equipment without Chart s prior written approval shall render this warranty void This limited warranty does not apply to Equipment comprised of materials provided or a desi...

Страница 26: ...Or by writing to Chart Inc 407 7th Street NW New Prague MN 56071 2 Authorization must be obtained from Chart prior to shipping any Equipment to Chart facilities In order to process the return of a tan...

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