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100460 - 3550W PORTAbLE GENERATOR

OPERATION

17

 

WARNING

Do not operate or store the generator in rain, snow, or wet 
weather.

Using a generator or electrical appliance in wet conditions, 
such as rain or snow, or near a pool or sprinkler system, 
or when your hands are wet, could result in electrocution.

 

WARNING

During operation the muffler and exhaust fumes produced 
will become hot. If adequate cooling and breathing space 
are not supplied, or if the generator is blocked or contained, 
temperatures can become extremely heated and may lead 
to fire.

Grounding

A ground terminal connected to the frame of the generator has 
been provided (see Controls and Features for terminal location).

Neutral Floating*

 

Neutral circuit 

IS NOT

 electrically connected to the frame/

ground of the generator.

 

The generator (stator winding) is isolated from the frame 
and from the AC receptacle ground pin.

 

Electrical devices that require a grounded receptacle pin 
connection will not function if the receptacle ground pin is 
not functional.

Neutral Bonded to Frame*

 

Neutral circuit 

IS

 electrically connected to the frame/ground 

of the generator.

 

The generator system ground connects lower frame 
cross-member below the alternator. The system ground is 
connected to the AC neutral wire.

* See your model's control panel for specified type of grounding.

Surge Protection

Electronic devices, including computers and many 
programmable appliances use components that are designed 
to operate within a narrow voltage range and may be affected 
by momentary voltage fluctuations. While there is no way to 
prevent voltage fluctuations, you can take steps to protect 
sensitive electronic equipment. 

 

Install UL1449, CSA-listed, plug-in surge suppressors on the 
outlets feeding your sensitive equipment.  
Surge suppressors come in single- or multi-outlet styles. 
They’re designed to protect against virtually all short-
duration voltage fluctuations.

Starting the Engine

1.  Make certain the generator is on a flat, level surface.

2.  Disconnect all connected electrical loads from the 

generator. Never start or stop the generator with electrical 
devices plugged in or turned on.

3.  Turn the gasoline fuel valve to the “ON” position. 

4.  Push the engine switch to the “ON” position. 

5.  Move the choke to the CHOKE position. Note: for restarting 

a warm engine, move the choke to 75% of the CHOKE 
position.

6.  Pull the starter cord slowly until resistance is felt and then 

pull rapidly.

7.  As soon as engine starts, move the choke to the “RUN” 

position over a 2-5 second duration.

8.  Connect electrical loads.

 

NOTICE

Keep choke in “CHOKE” position for only 1 pull of the recoil 
starter. After first pull, move choke to the “RUN” position for 
up to the next 3 pulls of the recoil starter. Too much choke 
leads to spark plug fouling/engine flooding due to the lack of 
incoming air. This will cause the engine not to start.

 

NOTICE

For gasoline restarts with hot engine in hot ambient 
> 30°C (86°F):

 Keep the choke in 75% of the “CHOKE” 

position for only 1 pull of the recoil starter. After first pull, 
move choke to the “RUN” position for up to 3 more pulls 
of the recoil starter. Too much choke leads to spark plug 
fouling/engine flooding due to the lack of incoming air. This 
will cause the engine not to start.

 

NOTICE

For gas starting in cold ambient <15°C (59°F):

 the choke 

must be in 100% of the “CHOKE” position for recoil start 
procedures. Do not over-choke. As soon as engine starts, 
gradually move the choke lever to the “RUN” position over a 
2-5 second duration.

 

NOTICE

If the engine starts but does not run make certain that the 
generator is on a flat, level surface. The engine is equipped 
with a low oil sensor that will prevent the engine from 
running when the oil level falls below a critical threshold.

Содержание 100460

Страница 1: ...g the product Failure to do so could result in serious injury This manual should remain with the product Specifications descriptions and illustrations in this manual are as accurate as known at the ti...

Страница 2: ...tor 18 Stopping the Engine 18 Operation at High Altitude 19 Maintenance 19 Cleaning the Generator 19 Changing the Engine Oil 19 Cleaning and Adjusting the Spark Plug s 20 Cleaning the Air Filter 20 Cl...

Страница 3: ...re each use Please always exercise common sense and always err on the side of caution when operating the product to ensure no accident property damage or injury occurs We want you to continue to use a...

Страница 4: ...rotating parts Tie up long hair and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught WARNING Operation of...

Страница 5: ...T modify the generator in any way CAUTION Start the generator and allow the engine to stabilize before connecting electrical loads Connect electrical equipment in the off position and then turn them o...

Страница 6: ...ly fill or drain gasoline outdoors in a well ventilated area DO NOT pump gasoline directly into the generator at the gas station Use an approved container to transfer the fuel to the generator DO NOT...

Страница 7: ...practices can result in electric shock Improper connections to a building can allow current to backfeed into utility lines creating an electrocution hazard A transfer switch must be used when connect...

Страница 8: ...Shown on Intelligauge as F Volts Shown on Intelligauge as U Runtime Shown on Intelligauge as Ground Terminal Fuel Valve ON SYMBOL MEANING Fuel Valve OFF Choke Run 10W 30 Check Oil Level Recommended o...

Страница 9: ...ator Important Safety Instructions 9 SYMBOL MEANING Choke Move choke lever to RUN position Recoil Starter Pull recoil starter to start the engine Plug In Plug in desired devices Unplug Unplug devices...

Страница 10: ...l de 85 Maximum 10 d thanol 1032 L OP A K 109 Colors LPN 1032 L OP Rev A Size 78 x 20 mm Artwork Notes 3mm corner radius 2mm safe margin Revision Changes This artwork belongs to Champion Power Equipme...

Страница 11: ...ne 3 Fuel Valve Used to turn fuel supply on and off to engine 4 Air Filter Protects the engine by filtering dust and debris from the intake air 5 Recoil Starter Used to manually start the engine 6 Nev...

Страница 12: ...or STOP the generator RECEPTACLES A A 2 120V AC 20A NEMA 5 20R May be used to supply electrical power for operation of 120 Volt AC 20 Amp single phase 60 Hz electrical loads B t 120V AC 30A RV NEMA T...

Страница 13: ...Assembly Parts Wheels 8 in 20 3 cm Never Flat Wheel A 2 Roll Pin B 2 Large R clip C 2 Engine Vibration Mounts Support Leg with Vibration Mounts D 1 Flange Bolt M8 16 E 2 Flange Lock Nut M8 F 2 Foldin...

Страница 14: ...on the frame 4 Secure with the R clip C 5 Repeat to attach the second Wheel B A B C Install the Support Leg 1 Attach the Support Leg D to the generator frame with Flange Bolts E and Flange Lock Nuts F...

Страница 15: ...at and cool Adjusting the load will also cause engine speed to vary and help seat piston rings After the 5 hour break in period change the oil NOTICE Weather will affect engine oil and engine performa...

Страница 16: ...the frame of the generator has been provided see Controls and Features for terminal location For remote grounding connect of a length of heavy gauge 12 AWG minimum copper wire between the generator g...

Страница 17: ...Surge suppressors come in single or multi outlet styles They re designed to protect against virtually all short duration voltage fluctuations Starting the Engine 1 Make certain the generator is on a f...

Страница 18: ...otal the running watts of these items This is the amount of power you need to keep your items running 3 Identify the highest starting wattage of all devices identified in step 1 Add this number to the...

Страница 19: ...the engine For operation at lower elevations the originally supplied standard main jet must be used Operating the engine with the wrong engine configuration at a given altitude may increase its emiss...

Страница 20: ...the snap on cover holding the air filter to the assembly 2 Remove the foam element 3 Wash in liquid detergent and water Squeeze thoroughly dry in a clean cloth 4 Saturate in clean engine oil 5 Squeeze...

Страница 21: ...generator Use an approved container to transfer the fuel to the generator Never use a gasoline container gasoline tank or any other fuel item that is damaged or appears damaged DO NOT overfill the gas...

Страница 22: ...r drain bolt and be sure to properly dispose of the drained gasoline according to local regulations or guidelines 5 Turn the fuel valve to the OFF position 6 Follow steps 8 12 according to Short Term...

Страница 23: ...s OEM Type NHSP F6RTC Replacement Type NGK BPR6ES or equivalent Gap 0 028 0 031 in 0 7 0 8 mm Valve Specifications Intake Clearance 0 005 0 007 in 0 13 0 17 mm Exhaust Clearance 0 007 0 009 in 0 18 0...

Страница 24: ...24 25 26 27 28 29 30 31 32 34 35 36 37 38 39 40 41 42 43 2 3 4 5 6 7 8 9 10 11 14 15 10 16 12 17 18 50 51 53 54 19 20 22 21 33 13 58 59 60 61 62 63 52 68 69 70 71 72 73 88 89 90 91 92 44 45 46 47 48...

Страница 25: ...5 01 Mount Vibration Fuel Tank 4 32 2 03 004 1 Flat Washer 24 6 5 1 5 Black 4 33 1 93 06 Lock Washer 6 4 Part Number Description Qty 34 1 5789 0620 1 Flange Bolt M6 20 Black 4 35 24 070800 00 Reversal...

Страница 26: ...0 004 Receptacle Cover Receptacle TT 30R 1 79 5 1120 034 Receptacle TT 30R 1 80 5 1870 006 Receptacle Cover Receptacle L5 30R 1 81 5 1120 023 Receptacle L5 30R CSA 1 82 5 1210 920 20Amp Circuit Breake...

Страница 27: ...26 27 29 30 32 35 37 38 12 40 41 42 43 44 46 47 21 22 23 24 31 34 36 39 53 52 45 51 50 49 55 56 57 58 54 60 62 61 63 65 66 67 68 69 70 71 72 74 25 93 94 95 92 91 90 97 78 79 80 82 83 84 85 86 87 88 7...

Страница 28: ...sket Insulator 1 34 27 130001 00 Insulator Carburetor 1 35 23 080600 00 Air Guide Right Side 1 36 2 01 003 Stud Bolt M6 90 2 37 27 030100 01 Crankcase 1 Part Number Description Qty 38 21 127000 02 Oil...

Страница 29: ...7 1 97 1 06 Washer 6 2 88 1 6177 1 06 Flange Nut M6 2 89 27 131017 01 Main Jet Standard 1 27 131017 01 01 Main Jet Altitude 90 24 040201 00 Retainer Rocker Arm 1 91 23 040010 00 Bolt Rocker Arm 2 92 2...

Страница 30: ...E G Y GREEN WHITE RED In W L BLACK YELLOW BLUE Br W G B W BROWN IGNITION COIL SPARKING PLUG ENGINE BLOCK B EXW FW MW1 L Y Y AVR Br 30A OIL LEVEL SW Y CONTROL BOX BLOCK Y G Y EARTH TERMINAL ENG SW W W...

Страница 31: ...load and adjust See Connecting Electrical Loads Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cable not properly connected Check all connections Conne...

Страница 32: ...quired to be performed at a facility or by a person authorized by CPE Other Exclusions This warranty excludes Cosmetic defects such as paint decals etc Wear items such as filter elements o rings etc A...

Страница 33: ...system is warranted for two years subject to provisions set forth below If during the warranty period an emission related part on your engine is defective in materials or workmanship the part will be...

Страница 34: ...eplacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such emissions related part...

Страница 35: ...ets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of origin...

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