background image

13 

WINCH PARTS LIST 

T-P2500/T-P3500

 

No. 

Part # 

Qty 

Description 

Remark 

P0250100-D 

Motor Assembly

Used in T-P2500

 

Used in D and A type winch 

P0250100-U 

Used in U type winch 

P0350100-D 

Motor Assembly

Used in T-P3500

 

Used in D and A type winch 

P0350100-U 

Used in U type winch 

P0250001 

Cap Screw M8 x 16 

 

P0250002 

Transition Shaft 

 

P0250003 

Tie Bar 

 

P0250004 

Hexagonal Shaft 

 

P0250005 

Front Bush Drum 

 

P0250006 

Thick Flat Washer 

Φ6 

 

P0250007 

Locking Washer 

Φ6 

 

P0250008 

Screw M6 x 8 

 

10 

P0250009 

Cap Screw M6 x 70 

 

11 

P0250010 

Drum 

 

12 

P0250011 

Rear Bush Drum 

 

13 

P0250012 

Front Thrust Washer 

 

14 

P0250013 

Gear Ring Output 

 

15 

P0250200 

Gear Carrier Assembly 

 

16 

P0250014 

Gear Ring 

 

17 

P0250015 

Gear Housing / End Bearing 

 

18 

P0250016 

Bearing Holder 

 

19 

P0250017 

Roller Bearing 

 

20 

P0250018 

Clutch axes 

 

21 

P0250019 

Cam Clutch Gear 

 

22 

P0250020 

Spring 

 

23 

P0250021 

Cover Clutch Housing 

 

24 

P0250022 

Roller Bearing 

 

25 

P0250023 

Elastic Collar 

 

26 

P0250024 

Clutch Handle 

 

27 

P0250025 

Locking Washer Φ5 

 

28 

P0250026 

Cap Screw M5 x 12 

 

29 

P0250027 

Cap Screw M6 x 25 

 

30 

P0250028 

Hex Flange Nut M8 

 

31 

P0250029 

Locking Washer Φ8 

 

32 

P0250030 

Thick Flat Washer 

Φ8 

 

33 

P0250300 

Roller Fairlead 

 

34 

P0250031 

Mounting Channel 

 

35 

P0250032 

Cap Screw M8 x 20 

 

36 

P0250033 

Cap Screw M8 x35 

 

37 

P0250034 

Terminal Protector 

 

38 

P0250400 

Cable Assembly 

Used in T-P2500 

P0350400 

Used in T-P3500 

39 

P0250035 

Strap 

 

40 

P0250500 

Control Section Of D Type Winch 

By choice,Used in T-P2500 

P0350500 

By choice,Used in T-P3500 

41 

P0250600 

Control Section Of A Type Winch 

By choice,Used in T-P2500 

P0350600 

By choice,Used in T-P3500 

42 

P0250700 

Control Section Of U Type Winch 

By choice,Used in T-P2500 

P0350700 

By choice,Used in T-P3500 

 

Содержание T-P2500

Страница 1: ...ELECTRICAL WINCH T P2500 T P3500 T P4500 Assembly Operating Instructions ...

Страница 2: ...ING 8 WINCH ACCESSORIES YOU WILL NEED 8 RIGGING TECHNIQUES 9 WINCH WORKING DEMONSTRATION 1 0 REPLACING THE WIRE ROPE 1 0 MAINTENANCE 1 1 TROUBLE SHOOTING 1 1 WINCH ASSEMBLY DRAWING T P2500 T P3500 1 2 WINCH PARTS LIST T P2500 T P3500 1 3 WINCH ASSEMBLY DRAWING T P4500 1 4 WINCH PARTS LIST T P4500 1 5 SPECIFICATION T P2500 1 6 SPECIFICATION T P2500 1 7 SPECIFICATION T P4500 1 8 ...

Страница 3: ...ritten for your safety Ultimately safe operation of this device rests with you the operator This indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury This notation is also used to alert you against unsafe practices This indicates a potentially hazardous situation which if not avoided could result in death or serious injury GETTING TO KNOW YOUR WIN...

Страница 4: ... is a load on the wire rope A separate mechanical brake applies the braking action 8 Control System Your winch was made to provide you the ability to use it in a medley of operations The winch can be controlled by using the Power Cord Switch Assembly or through a solenoid control box 9 Free Spooling Clutch The clutch allows the operator to manually disengage CLUTCH OUT the spooling drum from the g...

Страница 5: ...afe distance to the side of the cable when it is under tension WARNING The wire rope may break before the motor stalls For heavy loads at or near rated capacity use a pulley block snatch block to reduce the load on the wire rope WARNING Never step over a cable or go near a cable under load WARNING Don t move the vehicle to pull a load towing on the winch cable This could result in cable breakage W...

Страница 6: ... Duration of winching pulls should be kept as short as possible If the motor becomes uncomfortably hot to the touch stop winching immediately and let it cool down for a few minutes Do not pull for more than one minute at or near the rated load CAUTION If the motor stalls do not maintain power to the winch Electric winches are designed and made for intermittent use and should not be used in constan...

Страница 7: ...ecifications Inspect the winch installation and bolts to ensure that all bolts are tight before each operation Never connect the cable back to itself This will cause cable damage Always use a snatch block sling or chain of suitable strength as shown in the illustrations Store the remote control inside your vehicle in a place that it will not be damaged Any winch that appears to be damaged in any w...

Страница 8: ...Make sure all spectators are back and that no one is directly in front or behind the vehicle or anchor point o Begin winching Be sure that the wire rope is winding evenly and tightly around the drum The vehicle that is being winched can be slowly driven to add assistance to the winching process Avoid shock loads keep the wire rope under tension p The vehicle to be winched should be placed in neutr...

Страница 9: ...nel using 2 each of the cap screw assembly Make sure the screw is placed through the mounting channel and roller fairlead from inside the channel This will allow enough clearance for the winch to be placed in the channel without obstruction 3 Assemble the winch to the mounting channel by first pulling and releasing the clutch knob to CLUTCH OUT position Pull out a few inches of cable from the drum...

Страница 10: ...n your connections are accurate If the drum is turning and collecting more cable then reverse the leads on the motor Repeat and check rotation MOUNTING DRAWING The mounting drawing D type A type Switch Black Motor Red Motor 4 1 5 9 Black Battery Red Battery Black Motor Red Motor 5 9 1 96 Black Battery Red Battery Fixing Panel Switch OUT IN U type OUT IN Switch 5 9 Black Battery Red Battery WINCH A...

Страница 11: ...o wire rope and the winch Fig 3 2 Short pulls from an angle can be used to straighten the vehicle Long pulls should be done with the wire rope at a 90 angle to the winch vehicle When pulling a heavy load place a blanket or jacket over the wire rope five or six feet from the hook In the event of a broken cable it will dampen the snap back For additional protection open the hood of the vehicle as sh...

Страница 12: ...l the motor stops before reversing directions 7 When the pulling is complete remove the switch assembly From the female connector of the directional valve and replace the female connectors cover Note For D stytle winch winch operation is controlled directly not through control box REPLACING THE WIRE ROPE If the wire rope has become worn or is beginning to show signs of strands breaking it must be ...

Страница 13: ...efective Switch Assembly Defective motor Water has entered motor Insert Switch Assembly all the way into the connector Tighten nuts on all cable connections Replace Switch Assembly Check for voltage at armature port with Switch pressed If voltage is present replace motor Allow to drain and dry Run in short bursts without load until completely dry Motor runs but cable drum does not turn Clutch not ...

Страница 14: ...12 WINCH ASSEMBLY DRAWING T P2500 T P3500 2 17 16 15 13 14 12 10 6 8 9 4 3 5 7 2 1 11 29 7 29 27 28 18 19 20 21 22 23 24 25 26 34 33 35 30 31 32 36 32 31 30 O U T IN IN O U T 40 41 42 37 38 39 8 7 8 ...

Страница 15: ...0250017 1 Roller Bearing 20 P0250018 1 Clutch axes 21 P0250019 1 Cam Clutch Gear 22 P0250020 1 Spring 23 P0250021 1 Cover Clutch Housing 24 P0250022 1 Roller Bearing 25 P0250023 1 Elastic Collar 26 P0250024 1 Clutch Handle 27 P0250025 1 Locking Washer Φ5 28 P0250026 1 Cap Screw M5 x 12 29 P0250027 4 Cap Screw M6 x 25 30 P0250028 4 Hex Flange Nut M8 31 P0250029 4 Locking Washer Φ8 32 P0250030 4 Thi...

Страница 16: ...14 WINCH ASSEMBLY DRAWING T P4500 O U T IN IN O U T ...

Страница 17: ...300 1 Gear Carrier Assembly Output 20 P0450400 1 Gear Carrier Assembly Intermediate 21 P0450500 1 Gear Carrier Assembly Input 22 P0450017 1 Gear Input Sun 23 P0450018 1 Gasket 24 P0450600 1 Clutch Handle Assembly 25 P0450019 4 Thick Flat Washer Φ6 26 P0450020 6 Locking Washer Φ6 27 P0450021 2 Screw M6 x100 28 P0450022 4 Screw M6 x25 29 P0450023 2 Tie Bar 30 P0450024 2 Hex Flange Nut M10 31 P045070...

Страница 18: ...2 7 4 5 4 4 323mm 113mm 112mm 12 7 4 5 4 4 323mm 113mm 112mm 13 2 4 5 6 5 335mm 113mm 165mm Net weight Ibs kg 19 8 9 0 20 5 9 3 20 5 9 3 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgS 12V DC 24V DC 12V DC 24V DC 0 10 2 3 1 10 5 3 2 20 16 500 227 9 8 3 0 10 2 3 1 55 35 1500 680 7 5 2 3 9 2 2 8 95 65 2500 1134 4 3 1 3 8 2 2 5 160 100 Line Pull And Rope Capac...

Страница 19: ...4 4 335mm 116mm 112mm 13 2 4 6 4 4 335mm 116mm 112mm 13 7 4 6 6 5 348mm 116mm 165mm Net weight Ibs kg 21 3 9 6 22 0 10 0 22 0 10 0 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 10 2 3 1 10 5 3 2 20 16 1000 454 8 9 2 7 9 5 2 9 75 40 2000 907 7 5 2 3 8 9 2 7 130 75 3500 1588 4 6 1 4 7 5 2 3 200 120 Line Pull And Rope Capacity I...

Страница 20: ...mm 125mm 123mm 16 1 4 92 4 85 408mm 125mm 123mm 16 1 4 92 6 6 408mm 125mm 168mm Net weight Ibs kg 33 3 15 1 34 2 15 5 34 2 15 5 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 12 8 3 9 13 2 4 0 28 14 1000 454 9 8 3 0 10 9 3 3 80 50 2000 907 8 5 2 6 9 4 2 9 120 70 3000 1361 6 9 2 1 7 6 2 3 160 95 4500 2041 4 6 1 4 5 5 1 6 220 11...

Отзывы: