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Assembly 

 

Rev 71307-20100513 E

 

Assembly

 

Your generator requires some assembly. 

This unit ships from our factory without oil. 
It must be properly serviced with fuel and oil 

before operation. 
 

If you have any questions regarding the 

assembly of your generator, call our help 
line at 1-877-338-0999. Please have your 

serial number and model number available. 

 

Remove the Generator from 
the Shipping Carton 

1.

 

Set the shipping carton on a solid, flat 
surface. 

2.

 

Remove everything from the carton 

except the generator. 

3.

 

Carefully cut each corner of the box 

from top to bottom. Fold each side flat 
on the ground to provide a surface area 

to install the wheel kit and support leg. 

 

Install the Wheel Kit 

 CAUTION 

 

The wheel kit is not intended for over-the-road 
use.  

 

You will need the following tools to install 

the wheels: (not included) 

 

12 mm wrench 

 

Socket wrench with a 12 mm socket 

 Pliers 

 
1.

 

Before adding oil to the engine, tip the 

generator slowly so that the engine side 
is up. 

2.

 

Slide the axle through both mounting 

brackets. 

3.

 

Slide a wheel onto the axel.  

4.

 

Place a washer on the end. 

5.

 

Install the cotter pin through the hole on 
the end of the axle.  

6.

 

Carefully bend the legs of the cotter pin 
back around the axle. 

 

 

 

7.

 

Repeat steps 3-6 to attach the second 
wheel. 

 

Install the Support Leg 

1.

 

Attach the rubber vibration mount to 

the support leg with a cap screw 

(M8x25) and lock nut (M8). 

2.

 

Attach the support leg to the generator 

frame with cap screws (M8x16) and lock 

nuts (M8). 

 

 

 

3.

 

Tip the generator slowly so that it rests 
on the wheels and support leg. 

 

Connect the Battery 

1.

 

Remove the protective cover from the 

red battery lead.  

2.

 

Attach the red lead to the red terminal 

on the battery with the cap screw 

(M5x12) and secure with the lock washer 
(M5) 

3.

 

Repeat steps 1-2 for the black battery 

lead. 

 

Содержание 71307

Страница 1: ...om 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA Made in China 5000 Peak Watts 4600 Running Watts PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions are included in t...

Страница 2: ......

Страница 3: ...agement 12 Wattage Reference Chart 13 Maintenance 14 Engine Maintenance 14 Oil 14 Spark Plugs 14 Air Filter 14 Spark Arrester 15 Cleaning 15 Adjustments 15 Maintenance Schedule 15 Generator Maintenanc...

Страница 4: ......

Страница 5: ...ment Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase To find out more about our covers power cables and storm kits please v...

Страница 6: ...mminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or seri...

Страница 7: ...ating parts Tie up long hair and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught DANGER Generator produc...

Страница 8: ...towards the engine faster than you can let go Unintentional startup can result in entanglement traumatic amputation or laceration Broken bones fractures bruises or sprains could result When starting...

Страница 9: ...fuel to the engine 2 Choke Lever Used to start the engine 3 Air Cleaner Protects the engine by filtering dust and debris from the intake air 4 Recoil Starter Used to start the engine 5 Gas Hose and Re...

Страница 10: ...to reset circuit breaker 6 120 240 V 30 A Twist Lock Protected by a 20 A flip to reset circuit breaker on each 120 Volt leg of the receptacle This receptacle powers 240 Volt AC single phase loads req...

Страница 11: ...it Axle 1 piece 10 Solid Wheel 2 pieces Support Leg 1 piece Vibration Mounts 2 pieces Bolt Kit Wheel Retaining Pins 2 pieces Flat Washers 2 pieces Cap Screws and Nuts 6 sets Oil Funnel 1 piece Spark P...

Страница 12: ...to install the wheels not included 12 mm wrench Socket wrench with a 12 mm socket Pliers 1 Before adding oil to the engine tip the generator slowly so that the engine side is up 2 Slide the axle throu...

Страница 13: ...l Damage to the generator as a result of failure to follow these instructions will void your warranty 1 Place the generator on a flat level surface 2 Remove oil fill cap dipstick to add oil 3 Add 1 16...

Страница 14: ...ep the cylinder in a vertical position with the valve on top and installed at ground level on a flat surface Cylinders must not be installed near any heat source and should not be exposed to sun rain...

Страница 15: ...They re designed to protect against virtually all short duration voltage fluctuations 2 Obtain an Uninterruptible Power Supply UPS device Most UPS devices come with a rechargeable battery between the...

Страница 16: ...ing wattage of all devices identified in step 1 Add this number to the number calculated in step 2 Surge wattage is the extra burst of power needed to start some electric driven equipment Following th...

Страница 17: ...000 Water Heater 4000 Security System 180 AM FM Radio 300 Garage Door Opener 1 2 HP 500 600 Battery Charger 12V DC 110 Heating Cooling Air Conditioner 12000 BTU 1700 2500 Fan 300 600 Furnace Fan 1 3 H...

Страница 18: ...e oil fill cap dipstick 6 Dispose of used oil at an approved waste management facility Spark Plugs 1 Remove the spark plug cable from the spark plug 2 Use the spark plug tool that shipped with your ge...

Страница 19: ...adverse conditions Contact our help line at 1 877 338 0999 to locate the nearest Champion Power Equipment certified service dealer for your generator or engine maintenance needs Every 8 hours or daily...

Страница 20: ...uctions in the Maintenance section 3 Change the oil 4 Remove the spark plug and pour about ounce of oil into the cylinder Crank the engine slowly to distribute the oil and lubricate the cylinder 5 Rea...

Страница 21: ...cm Length 28 3 inches 72 cm Fuel Use only an approved LPG cylinder equipped with an OPD valve Flow rate 2 0 kg hr Outlet pressure 2 8 kpa 0 5 kpa Oil Oil capacity is 1 16 qt 1 1 L Spark Plugs Your ge...

Страница 22: ...Specifications 18 Rev 71307 20100513 E Parts Diagram...

Страница 23: ...over 1 23 GB16674 M5 16 Flange Bolt M5 16 6 24 ST02FD 02100010 Terminal 1 25 ST05FD 1152030 CPE AVR 1 26 ST05FD 1152035 Brush assembly 1 27 ST05FD 1152002 End cover 1 28 ST05FD 1152004 4 Flange bolt M...

Страница 24: ...ner seal 1 77 GB6177 M5 Nut M5 8 78 ST188FD 1090003 Separator 1 79 ST188FD 1090004 Element 1 80 ST188FD 1090200 G Air cleaner cover comp 1 81 GB93 6 Spring washer 6 4 82 GB97 1 5 Washer 5 6 83 GB848 8...

Страница 25: ...50002 C7 Battery black wire 1 115 ST05FD 03011112 Jacket 3 116 GB62 M6 Nut M6 2 117 ST05FD 03021111 Battery setting plate 1 118 FM12180 Battery12V18AH 1 119 ST05FD 03021104 Bolt M6 2 120 ST05FD 030211...

Страница 26: ...Specifications 22 Rev 71307 20100513 E Wiring Diagram...

Страница 27: ...pply enough power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cabl...

Страница 28: ...t apply to parts and or labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected...

Страница 29: ...o you including diagnosis parts and labor MANUFACTURER S EMISSION CONTROL SYSTEM WARRANTY COVERAGE This emission control system is warranted for two years subject to provisions set forth below If duri...

Страница 30: ...is scheduled only for regular inspection as specified in the Owners Manual shall be warranted for the ECS Warranty Period A statement in such written instructions to the effect of repair or replace a...

Страница 31: ...Fittings Clamps Pressure Relief Valves Control Valves Control Solenoids Electronic Controls Vacuum Control Diaphragms Control Cables Control Linkages Purge Valves Carburetor Purge Port Connector TO OB...

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