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Troubleshooting 

Rev 71307-20100513 E

 

 

23

 

Troubleshooting 

 

Problem 

Cause 

Solution 

Generator will not start 

No fuel 

Add fuel 

Faulty spark plug 

Replace spark plug 

Unit loaded during start up 

Remove load from unit 

Generator will not start; 
Generator starts but runs roughly 

Low oil level 

Fill crankcase to the proper level 
Place generator on a flat, level surface 

Choke in the wrong position. 

Adjust choke. 

Spark plug wire loose 

Attach wire to spark plug 

Generator shuts down during 
operation 

Out of fuel 

Fill fuel tank 

Low oil level 

Fill crankcase to the proper level. 
Place generator on a flat, level surface 

Generator cannot supply enough 
power or overheating 

Generator is overloaded 

Review load and adjust. See “Power 
Management” 

Insufficient ventilation 

Check for air restriction. Move to a 
well ventilated area 

No AC output 

Cable not properly connected 

Check all connections 

Connected device is defective 

Replace defective device 

Circuit breaker is open 

Reset circuit breaker 

Capacitor defective 

Replace capacitor (Service Center) 

Faulty brush assembly 

Replace brush assembly (Service 

Center) 

Faulty AVR 

Replace AVR (Service Center) 

Loose wiring 

Inspect and tighten wiring 
connections 

Other 

Contact the help line. 

Generator gallops 

Engine governor defective 

Contact the help line 

Repeated circuit breaker tripping 

Overload 

Review load and adjust. See “Power 
Management” 

Faulty cords or device 

Check for damaged, bare or frayed 
wires. Replace defective device 

Содержание 71307

Страница 1: ...om 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA Made in China 5000 Peak Watts 4600 Running Watts PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions are included in t...

Страница 2: ......

Страница 3: ...agement 12 Wattage Reference Chart 13 Maintenance 14 Engine Maintenance 14 Oil 14 Spark Plugs 14 Air Filter 14 Spark Arrester 15 Cleaning 15 Adjustments 15 Maintenance Schedule 15 Generator Maintenanc...

Страница 4: ......

Страница 5: ...ment Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase To find out more about our covers power cables and storm kits please v...

Страница 6: ...mminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or seri...

Страница 7: ...ating parts Tie up long hair and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught DANGER Generator produc...

Страница 8: ...towards the engine faster than you can let go Unintentional startup can result in entanglement traumatic amputation or laceration Broken bones fractures bruises or sprains could result When starting...

Страница 9: ...fuel to the engine 2 Choke Lever Used to start the engine 3 Air Cleaner Protects the engine by filtering dust and debris from the intake air 4 Recoil Starter Used to start the engine 5 Gas Hose and Re...

Страница 10: ...to reset circuit breaker 6 120 240 V 30 A Twist Lock Protected by a 20 A flip to reset circuit breaker on each 120 Volt leg of the receptacle This receptacle powers 240 Volt AC single phase loads req...

Страница 11: ...it Axle 1 piece 10 Solid Wheel 2 pieces Support Leg 1 piece Vibration Mounts 2 pieces Bolt Kit Wheel Retaining Pins 2 pieces Flat Washers 2 pieces Cap Screws and Nuts 6 sets Oil Funnel 1 piece Spark P...

Страница 12: ...to install the wheels not included 12 mm wrench Socket wrench with a 12 mm socket Pliers 1 Before adding oil to the engine tip the generator slowly so that the engine side is up 2 Slide the axle throu...

Страница 13: ...l Damage to the generator as a result of failure to follow these instructions will void your warranty 1 Place the generator on a flat level surface 2 Remove oil fill cap dipstick to add oil 3 Add 1 16...

Страница 14: ...ep the cylinder in a vertical position with the valve on top and installed at ground level on a flat surface Cylinders must not be installed near any heat source and should not be exposed to sun rain...

Страница 15: ...They re designed to protect against virtually all short duration voltage fluctuations 2 Obtain an Uninterruptible Power Supply UPS device Most UPS devices come with a rechargeable battery between the...

Страница 16: ...ing wattage of all devices identified in step 1 Add this number to the number calculated in step 2 Surge wattage is the extra burst of power needed to start some electric driven equipment Following th...

Страница 17: ...000 Water Heater 4000 Security System 180 AM FM Radio 300 Garage Door Opener 1 2 HP 500 600 Battery Charger 12V DC 110 Heating Cooling Air Conditioner 12000 BTU 1700 2500 Fan 300 600 Furnace Fan 1 3 H...

Страница 18: ...e oil fill cap dipstick 6 Dispose of used oil at an approved waste management facility Spark Plugs 1 Remove the spark plug cable from the spark plug 2 Use the spark plug tool that shipped with your ge...

Страница 19: ...adverse conditions Contact our help line at 1 877 338 0999 to locate the nearest Champion Power Equipment certified service dealer for your generator or engine maintenance needs Every 8 hours or daily...

Страница 20: ...uctions in the Maintenance section 3 Change the oil 4 Remove the spark plug and pour about ounce of oil into the cylinder Crank the engine slowly to distribute the oil and lubricate the cylinder 5 Rea...

Страница 21: ...cm Length 28 3 inches 72 cm Fuel Use only an approved LPG cylinder equipped with an OPD valve Flow rate 2 0 kg hr Outlet pressure 2 8 kpa 0 5 kpa Oil Oil capacity is 1 16 qt 1 1 L Spark Plugs Your ge...

Страница 22: ...Specifications 18 Rev 71307 20100513 E Parts Diagram...

Страница 23: ...over 1 23 GB16674 M5 16 Flange Bolt M5 16 6 24 ST02FD 02100010 Terminal 1 25 ST05FD 1152030 CPE AVR 1 26 ST05FD 1152035 Brush assembly 1 27 ST05FD 1152002 End cover 1 28 ST05FD 1152004 4 Flange bolt M...

Страница 24: ...ner seal 1 77 GB6177 M5 Nut M5 8 78 ST188FD 1090003 Separator 1 79 ST188FD 1090004 Element 1 80 ST188FD 1090200 G Air cleaner cover comp 1 81 GB93 6 Spring washer 6 4 82 GB97 1 5 Washer 5 6 83 GB848 8...

Страница 25: ...50002 C7 Battery black wire 1 115 ST05FD 03011112 Jacket 3 116 GB62 M6 Nut M6 2 117 ST05FD 03021111 Battery setting plate 1 118 FM12180 Battery12V18AH 1 119 ST05FD 03021104 Bolt M6 2 120 ST05FD 030211...

Страница 26: ...Specifications 22 Rev 71307 20100513 E Wiring Diagram...

Страница 27: ...pply enough power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cabl...

Страница 28: ...t apply to parts and or labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected...

Страница 29: ...o you including diagnosis parts and labor MANUFACTURER S EMISSION CONTROL SYSTEM WARRANTY COVERAGE This emission control system is warranted for two years subject to provisions set forth below If duri...

Страница 30: ...is scheduled only for regular inspection as specified in the Owners Manual shall be warranted for the ECS Warranty Period A statement in such written instructions to the effect of repair or replace a...

Страница 31: ...Fittings Clamps Pressure Relief Valves Control Valves Control Solenoids Electronic Controls Vacuum Control Diaphragms Control Cables Control Linkages Purge Valves Carburetor Purge Port Connector TO OB...

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