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Below are replacement kits available for your operator.  For replacement of electrical box, motor or brake
components be sure to match model number of your unit to kit number below to ensure proper voltage
requirements.   Optional modifications and/or accessories included with your operator may add or remove certain
components from these lists.   Please consult a parts and service representative regarding availability of individual
components of kits specified below. Refer to page 10 for all repair part ordering information.

20

5

REPLACEMENT PART KITS MGJ

NOTES:

1)  Reversing Contactor (03-11112), Used only on three

phase operators. Single phase operators use relays.

2)   Capacitor (29-10338), Capacitor Clamp (10-11421)

and Resistor (29-2) used only on single phase
operators.

Complete Electrical Box Replacement Kits 

K-MGJ5011L

Model MGJ5011L

K-MGJ5023L

Model MGJ5023L

K-MGJ5025L

Model MGJ5025L

K-MGJ5038L

Model MGJ5038L

K-MGJ5043L

Model MGJ5043L

K-MGJ5011R

Model MGJ5011R

K-MGJ5023R

Model MGJ5023R

K-MGJ5025R

Model MGJ5025R

K-MGJ5038R

Model MGJ5038R

K-MGJ5043R

Model MGJ5043R

Electrical Box Sub-Assemblies

K72-12565

MGJ Limit Shaft Assembly

K75-12566

MGJ Limit Switch Assembly

COMPLETE ELECTRICAL BOX KITS

P/N

03-11112
10-11403
10-11420
10-11421
(See Var. Comp.)
24-24-1
29-10338
29-2
42-10040
42-110
11-11373
12-10458
13-10024
15-48B07AXX
80-10026
85-FW-38
86-RP04-012
87-E-038
10-11419
18-10036
23-10041
31-13062
82-PX06-16
82-PX06-19
84-DT-06
84-LH-06

Item

1
2
3
4
5
6
7
8
9

10
L1
L2
L3
L4
L5
L6
L7
L8

S1
S2
S3
S4
S5
S6
S7
S8

Qty

1
1
1
1
1
2
1
1
1
1
1
2
2
1
1
2
1
1
1
2
4
8
2
8
4
2

Description

Reversing Contactor (See Notes)
Electrical Box Cover
Electrical Box
Capacitor Clamp (See Notes)
Transformer
24V DPDT Relay
Capacitor, 7MFD (See Notes)
Resistor, 20 Ohm
Terminal Block Assy, 3 Lug
10 Position Terminal Block
MGJ Limit Shaft
3/8” Bearing, Plastic Flange
Limit Nut
Sprocket, 48B07
Washer, Shim 3/8” I.D. x .01
Flatwasher, 3/8”
Roll Pin, 1/8” Dia. x 3/4” Long
E Ring, 3/8”
Depress Plate
Spring, Depress Plate
SPDT Limit Switch
Spacer, .115” ID x 5/8” Long
Screw, #6-32 x 1” Pan HD PH
Screw, #6-32 x 1-3/8” Pan HD PH
Nut, #6-32 Double Tinnerman
Locknut #6-32

K72-12565     LIMIT SHAFT ASSEMBLY KIT

Item

L1
L2
L3
L4
L5
L6
L7
L8

Description

MGJ Limit Shaft
3/8” Bearing, Plastic Flange
Limit Nut
Sprocket, 48B07
Washer, Shim 3/8” I.D. x .01
Flatwasher, 3/8”
Roll Pin, 1/8” Dia. x 3/4” Long
E Ring, 3/8”

Qty

1
2
2
1
1
2
1
1

K75-12566    LIMIT SWITCH ASSEMBLY KIT

P/N 

11-11373
12-10458
13-10024
15-48B07AXX
80-10026
85-FW-38
86-RP04-012
87-E-038

Item

S1
S2
S3
S4
S5
S6
S7
S8

Description

Depress Plate
Spring, Depress Plate
SPDT Limit Switch
Spacer, .115” ID x  5/8” Long
Screw, #6-32 x 1” Pan HD PH
Screw, #4-40 x 1-1/2” Pan HD PH
Nut, #6-32 Double Tinnerman
Locknut #6-32

Qty

1
2
4
8
2
8
4
2

P/N 

10-11419
18-10036
23-10041
31-13062
82-PX06-16
82-PX04-20
84-DT-06
84-LH-06

VARIABLE COMPONENT KITS

P/N

21-5115
21-5230
21-5460

Description

Transformer, 115V
Transformer, 230V
Transformer, 460V

MGJ501

1

MGJ5023

MGJ5043

MGJ5025

MGJ5038

Item

5

FIGURE 3

LABEL

SILK

SCREEN

HOUR GLASS
CABLE SLEEVE

RELEASE
CABLE

SUPPORT
BRACKET

SLOT

SASH CHAIN

KEY RING

FIGURE 2

Disconnect Cable Re-routed for Left Hand Mounting

Motor Kits

K20-1050C1M

Model MGJ5011

K20-3050C4M

Models MGJ5023,MGJ5038,MGJ5043

K20-5150C6M

Model MGJ5025

Disconnect Assembly Kit

K75-12567

Model MGJ Operators

Содержание MGJ

Страница 1: ... Interlock is Used ONE 2 OR MORE STANDARD 1 2 3 4 Stop Close Open IMPORTANT NOTES 1 The 3 Button Control Station provided must be connected for operation 2 If a STOP button is not used a jumper must be placed between termianls 3 and 4 3 Auxiliary control equipment may be any normally open two wire device such as pullswitch single button loop detector card key or such device Keyswitch Sensing Devic...

Страница 2: ...ERSING EDGE IS STRONGLY RECOMMENDED FOR ALL COMMERCIAL OPERATOR INST ALLA TIONS REQUIRED WHEN THE 3 BUTTON CONTROL STATION IS OUT OF SIGHT OF DOOR OR ANY OTHER CONTROL AUTOMATIC OR MANUAL IS USED SPECIFICATIONS ELECTRICAL TRANSFORMER 24VAC CONTROL STATION NEMA 1 three button station OPEN CLOSE STOP WIRING TYPE MGJ B2 C2 Factory Shipped LGJ G2 Factory Shipped See pages 13 and 14 for optional contro...

Страница 3: ...ur unit If necessary model MGJ may also be field modified to accommodate opposite handing Refer to the conversion instructions below and on page 4 REPLACEMENT PART LISTS MODEL MGJ Refer to the parts lists below for replacement kits available for your operator If optional modifications and or accessories are included with your operator certain components may be added or removed from these lists Ind...

Страница 4: ... Switch Direction Locate Switch 1 on PCB in the electrical box Place pole 2 of Switch 1 in the OFF position With this setting limit switch labeled A is the close switch limit switch labeled B is the open switch IMPORTANT Refer to page 9 for for complete instructions on setting of limit switches 3 Affix Electrical Box Cover Caution Label Place the caution label on electrical box cover such that the...

Страница 5: ... 2 2 1 1 2 1 1 1 2 4 8 2 8 4 2 Description Reversing Contactor See Notes Electrical Box Cover Electrical Box Capacitor Clamp See Notes Transformer 24V DPDT Relay Capacitor 7MFD See Notes Resistor 20 Ohm Terminal Block Assy 3 Lug 10 Position Terminal Block MGJ Limit Shaft 3 8 Bearing Plastic Flange Limit Nut Sprocket 48B07 Washer Shim 3 8 I D x 01 Flatwasher 3 8 Roll Pin 1 8 Dia x 3 4 Long E Ring 3...

Страница 6: ...s time 2 Wrap drive chain around door sprocket and join roller chain ends together with master link 3 Raise operator to approximate mounting position and position chain over operator sprocket 4 Raise or lower operator until the chain is slightly taut not tight Make sure the operator output shaft is parallel to door shaft and sprockets are aligned When in position secure the operator to wall or mou...

Страница 7: ...Support Bracket Mounting Bracket LH Mounting Bracket RH Gear Reducer 40 1 Electrical Box Motor Nut Stud 1 1 1 1 1 1 1 1 10 11397 10 11389 1 10 11398 2 32 11435 See Page 16 See Page 16 84 FN 10 84 FN 19144 EMERGENCY MANUAL OPERATION This operator a floor level disconnect chain to disconnect the door from the door operator allowing for manual operation of the door in case of emergency or power failu...

Страница 8: ...rdance with local codes ENTRAPMENT PROTECTION ACCESSORIES OPTIONAL IT IS STRONGLY RECOMMENDED THAT A SENSING EDGE OR OTHER ENTRAPMENT PROTECTION DEVICE BE USED IN CONJUNCTION WITH THIS OPERATOR TAKE UP REEL Take up reel should be installed 12 above the top of the door COIL CORD Connect operator end of coil cord to junction box not supplied fastened to the wall approximately halfway up the door ope...

Страница 9: ...over on the electrical enclosure and locate dip switch SW1 on circuit board The direction of the limit travel is determined by the switch SW1 pole 2 setting If your operator is mounted Motor Side Up Set dip switch SW1 pole 2 to ON position If your operator is mounted Motor Side Down Set dip switch SW1 pole 2 to OFF position NOTE See Mounting Options on page 5 to verify the correct mounting applica...

Страница 10: ...aximum run time is 45 seconds MAXIMUM RUN TIME 2 ON CLOSE limit switch B OFF CLOSE limit switch A MAXIMUM RUN TIME 3 OFF DO NOT ADJUST 4 OFF DO NOT ADJUST CONSULT FACTORY FOR ADJUSTEMENT SWITCH 1 SETTINGS SWITCH 2 SETTINGS TIMER TO CLOSE SWITCH SETTING O ON F OFF 1 2 3 4 O O O O F O O O O F O O F F O O O O F O F O F O O F F O F F F O 1 2 3 4 O O O F F O O F O F O F F F O F O O F F F O F F O F F F ...

Страница 11: ... Control Station WARNING Notice Push Buttons IMPORTANT Mount WARNING NOTICE beside or below the push button station MOUNT WARNING NOTICE DETERMINE WIRING TYPE Refer to the wiring diagram located on the inside cover the electrical box to determine the type of control wiring SPECIAL CONTROL WIRING If your operator was shipped from the factory with non standard control wiring or with optional accesso...

Страница 12: ...SE LIMIT SWITCH NC C 1 7 10 OPEN SAFETY EDGE OPEN CLOSE LIMIT SWITCH AUX OPEN C NO NC LIMIT SWITCH NC C TO MOTOR POWER IN L1 3 PHASE INTERLOCK OP R1 OP OP CL CL OP CL OP 14 13 IN MOTOR R1 OPEN CLOSE R2 R1 OPEN CLOSE 2 14 13 CL CL LIMIT SWITCH NC CLOSE C R1 BK BK BK BRN BR YEL OR OR OR OR RED RED OR YEL YEL PUR OR PUR PUR PUR PUR PUR R3 RED BRN YEL OR OR SEE NOTE 1 RED WHEN PRESENT 230V BRAKE GY GY...

Страница 13: ...SE LIMIT SWITCH NC C 1 7 10 OPEN SAFETY EDGE OPEN CLOSE LIMIT SWITCH AUX OPEN C NO NC LIMIT SWITCH NC C TO MOTOR POWER IN L1 3 PHASE INTERLOCK OP R1 OP OP CL CL OP CL OP 14 13 IN MOTOR R1 OPEN CLOSE R2 R1 OPEN CLOSE 2 14 13 CL CL LIMIT SWITCH NC CLOSE C R1 BK BK BK BRN BR YEL OR OR OR OR RED RED OR YEL YEL PUR OR PUR PUR PUR PUR PUR R3 RED BRN YEL OR OR SEE NOTE 1 RED WHEN PRESENT 230V BRAKE GY GY...

Страница 14: ... Control Station WARNING Notice Push Buttons IMPORTANT Mount WARNING NOTICE beside or below the push button station MOUNT WARNING NOTICE DETERMINE WIRING TYPE Refer to the wiring diagram located on the inside cover the electrical box to determine the type of control wiring SPECIAL CONTROL WIRING If your operator was shipped from the factory with non standard control wiring or with optional accesso...

Страница 15: ...aximum run time is 45 seconds MAXIMUM RUN TIME 2 ON CLOSE limit switch B OFF CLOSE limit switch A MAXIMUM RUN TIME 3 OFF DO NOT ADJUST 4 OFF DO NOT ADJUST CONSULT FACTORY FOR ADJUSTEMENT SWITCH 1 SETTINGS SWITCH 2 SETTINGS TIMER TO CLOSE SWITCH SETTING O ON F OFF 1 2 3 4 O O O O F O O O O F O O F F O O O O F O F O F O O F F O F F F O 1 2 3 4 O O O F F O O F O F O F F F O F O O F F F O F F O F F F ...

Страница 16: ...n the electrical enclosure and locate dip switch SW1 on circuit board The direction of the limit travel is determined by the switch SW1 pole 2 setting If your operator is mounted Motor Side Up Set dip switch SW1 pole 2 to ON position If your operator is mounted Motor Side Down Set dip switch SW1 pole 2 to OFF position NOTE See Mounting Options on page 5 to verify the correct mounting application A...

Страница 17: ...rdance with local codes ENTRAPMENT PROTECTION ACCESSORIES OPTIONAL IT IS STRONGLY RECOMMENDED THAT A SENSING EDGE OR OTHER ENTRAPMENT PROTECTION DEVICE BE USED IN CONJUNCTION WITH THIS OPERATOR TAKE UP REEL Take up reel should be installed 12 above the top of the door COIL CORD Connect operator end of coil cord to junction box not supplied fastened to the wall approximately halfway up the door ope...

Страница 18: ...Support Bracket Mounting Bracket LH Mounting Bracket RH Gear Reducer 40 1 Electrical Box Motor Nut Stud 1 1 1 1 1 1 1 1 10 11397 10 11389 1 10 11398 2 32 11435 See Page 16 See Page 16 84 FN 10 84 FN 19144 EMERGENCY MANUAL OPERATION This operator a floor level disconnect chain to disconnect the door from the door operator allowing for manual operation of the door in case of emergency or power failu...

Страница 19: ...s time 2 Wrap drive chain around door sprocket and join roller chain ends together with master link 3 Raise operator to approximate mounting position and position chain over operator sprocket 4 Raise or lower operator until the chain is slightly taut not tight Make sure the operator output shaft is parallel to door shaft and sprockets are aligned When in position secure the operator to wall or mou...

Страница 20: ... 2 2 1 1 2 1 1 1 2 4 8 2 8 4 2 Description Reversing Contactor See Notes Electrical Box Cover Electrical Box Capacitor Clamp See Notes Transformer 24V DPDT Relay Capacitor 7MFD See Notes Resistor 20 Ohm Terminal Block Assy 3 Lug 10 Position Terminal Block MGJ Limit Shaft 3 8 Bearing Plastic Flange Limit Nut Sprocket 48B07 Washer Shim 3 8 I D x 01 Flatwasher 3 8 Roll Pin 1 8 Dia x 3 4 Long E Ring 3...

Страница 21: ... Switch Direction Locate Switch 1 on PCB in the electrical box Place pole 2 of Switch 1 in the OFF position With this setting limit switch labeled A is the close switch limit switch labeled B is the open switch IMPORTANT Refer to page 9 for for complete instructions on setting of limit switches 3 Affix Electrical Box Cover Caution Label Place the caution label on electrical box cover such that the...

Страница 22: ...ur unit If necessary model MGJ may also be field modified to accommodate opposite handing Refer to the conversion instructions below and on page 4 REPLACEMENT PART LISTS MODEL MGJ Refer to the parts lists below for replacement kits available for your operator If optional modifications and or accessories are included with your operator certain components may be added or removed from these lists Ind...

Страница 23: ...ERSING EDGE IS STRONGLY RECOMMENDED FOR ALL COMMERCIAL OPERATOR INST ALLA TIONS REQUIRED WHEN THE 3 BUTTON CONTROL STATION IS OUT OF SIGHT OF DOOR OR ANY OTHER CONTROL AUTOMATIC OR MANUAL IS USED SPECIFICATIONS ELECTRICAL TRANSFORMER 24VAC CONTROL STATION NEMA 1 three button station OPEN CLOSE STOP WIRING TYPE MGJ B2 C2 Factory Shipped LGJ G2 Factory Shipped See pages 13 and 14 for optional contro...

Страница 24: ... Interlock is Used ONE 2 OR MORE STANDARD 1 2 3 4 Stop Close Open IMPORTANT NOTES 1 The 3 Button Control Station provided must be connected for operation 2 If a STOP button is not used a jumper must be placed between termianls 3 and 4 3 Auxiliary control equipment may be any normally open two wire device such as pullswitch single button loop detector card key or such device Keyswitch Sensing Devic...

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