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Model 15000-3S & 15000-SPRINTER 

Installation, Operation and Maintenance 

 Page 

11  

Rev. 8/13/19

 

 

 

15-3S-IOM-A.doc 

F

INAL 

A

DJUSTMENTS

 

H

YDRAULICS

 

44) Lower the lift to the floor and raise the lift 

approximately one foot. 

45) Start with Idler side first. Slowly and carefully 

loosen the bleed plug on top of the cylinder just 
enough to allow the entrapped air to escape. 
Repeat for power side. 

46) Raise lift 6 inches. Repeat step 43 until no air 

comes out of cylinder. 

47) Pressure test hydraulic system. Energize power 

unit, raise lift to full rise and continue to run 
motor for additional 10 seconds. (NOTE: 
pressure relief will make a high pitch squeal 
sound for these 10 seconds.) Check hydraulic 
system for leaks.  

48) Energize power unit again for 10 seconds. With 

a clean rag, wipe down both cylinder rods. (The 
cylinders are shipped with a small amount of 
clear anti-corosive lubricant that will be forced 
out through the wiper when the lift reaches full 
rise.) 

If lubricant is not wiped clean from the 

cylinder rod, the cylinder will apear to be 
leaking

S

YNCHRONIZING 

C

ABLES

 

49) Raise lift and insure carriages lower into same 

lock position. 

50) Adjust synchronizing cables so the tension is 

equal in both cables and carriages are firmly 
sitting on locks. 

51) 

Cycle lift to insure that latches operate 
simultaneously.  Adjust if necessary.   

F

INAL 

C

HECKOUT 

P

ROCEDURE

 

52) Demonstrate the operation of the lift to the 

owner/operator/employer using a typical vehicle 
and review correct and safe lifting procedures 
using the 

Lifting It Right

 booklet as a guide. 

53) Return all provided literature (including this 

manual) to the literature pack envelope and 
deliver the envelope to the 
owner/operator/employer. 

54) Complete the online warranty registration (refer 

to the included warranty statement). 

Содержание 15000-SPRINTER 15000-3S

Страница 1: ...5000 3S 15000 SPRINTER 15 000 LB CAPACITY 3750 LB PER ARM 2311 South Park Rd Louisville Kentucky 40219 Email sales challengerlifts com Web site www challengerlifts com Office 800 648 5438 502 625 0700...

Страница 2: ...rew Pad Height 5 1 2 to 13 E Inside of Columns 119 7 8 F Overall Width 154 3 4 Arm Reach Min Max 36 5 8 75 Drive Thru Clearance 104 1 4 Ceiling Height Required 176 200 Lifting Capacity Hydraulic Press...

Страница 3: ...ft performance property damage or personal injury LOCATION This lift has been evaluated for indoor use only with an operating ambient temp range of 5 40 C 41 104 F ELECTRICAL REQUIREMENTS For lift ins...

Страница 4: ...RESTRAINT ASSEMBLY AB 9204 1 1 POWER UNIT SINGLE PHASE 15 3S IOM 1 LITERATURE PACK ACCEPTED OILS Do not use oils with detergents Hydraulic fluid is not provided with the lift shipment 10 wt anti foam...

Страница 5: ...proper holding power 9 Shim both columns to plumb using the shims provided as shown in Fig 3 DO NOT shim more than 1 2 at any given point Use a level no less than 24 in length to plumb columns 10 Asse...

Страница 6: ...be facing towards the Power Column Slide the Shutoff Bar over the limit switch on the Power Side Pin the Shutoff Bar to the Idler Side Bracket with the 10mm dia x 55mm Lg clevis pin hairpin cotter Fig...

Страница 7: ...he cable up to the overhead pulley Fig 9 Cable Assembly Cable Extensions HYDRAULICS IMPORTANT To insure proper hose fitting seal without damage to the fitting follow this procedure for each hose conne...

Страница 8: ...line clamp Fig 13 Power Unit Hose Clamps 25 Ensure that the Idler Side hose is not twisted and is laying flat in the overhead channel Serpentine any extra length in the overhead and rotate the end of...

Страница 9: ...er Column attach the 1 8 air line from the lock release air cylinder to the bottom of the push lock tee fitting Fig 16 33 Connect the rest of the 1 8 air line to the top of the tee and run it along si...

Страница 10: ...ermediate is retained in the female and the male is retained in the intermediate arm 39 Locate the two pre drilled holes on the back of each column 19 up from the top of the base plate Center the adap...

Страница 11: ...rods The cylinders are shipped with a small amount of clear anti corosive lubricant that will be forced out through the wiper when the lift reaches full rise If lubricant is not wiped clean from the...

Страница 12: ...oc 1 5 4 6 Normally Open M FIELD CONECTIONS FIELD CONECTIONS A2 A1 T9 T5 T4 T6 M T8 T3 T7 T2 T1 1 2 3 4 5 6 L3 L2 L1 T3 T2 T1 FACTORY WIRED FOR 208 240V 6 4 2 5 3 1 RECONNECTIONS FOR 440 480V T3 T2 T1...

Страница 13: ...insure that the lift inspectors are qualified and that they are adequately trained in the inspection of the lift The Owner Employer shall establish procedures to periodically maintain the lift in acco...

Страница 14: ...nd Test the stability of the vehicle by attempting to rock the vehicle Check adapters for secure contact with vehicle lift points If the vehicle seems unstable lower the lift and readjust the arms If...

Страница 15: ...for fluid leaks Check adapters for damage or excessive wear Replace as required with genuine Challenger Lifts parts Check lock release activation When properly adjusted the idler column lock should r...

Страница 16: ...SCREW 8 B2065 4 4 M6 SERRATED FLANGE HEX NUT 9 B2065 5 1 CLEVIS PIN 10mm x 55 Lg 10 GJY12 3 1 HAIRPIN COTTER 11 A1153 24 3 8 16NC HEX FLG HD C S x 3 4 Lg 12 A1154 32 3 8 16NC HEX FLG NUT 13 A1122 12...

Страница 17: ...Model 15000 3S 15000 SPRINTER Installation Operation and Maintenance Page 17 Rev 8 13 19 15 3S IOM A doc PARTS BREAKDOWN continued Fig B Lock Power Idler...

Страница 18: ...SHER 29 37119 2 CLEVIS PIN KIT 30 37120 2 ROD END 31 37026 2 AIR CYLINDER 32 37041 2 SWIVEL ELBOW 1 8 PUSH LOCK 33 12088 2 EXTENSION SPRING 34 37042 2 CYLINDER PIVOT ROD 35 37031 4 5 32 SPEED NUT 36 1...

Страница 19: ...HYD TEE 54 12257 1 POWER UNIT HOSE ASSEMBLY 55 AB 9204 1 1 POWER UNIT SINGLE PHASE 56 31025 1 LINE CLAMP 57 40085 1 1 4 20 HEX FLANGE NUT 58 A2125 1 1 4 20 x 3 4 LG HEX FLANGE BOLT 59 A1122 12 1 HOSE...

Страница 20: ...PIN 64 31019 6 PULLY ASSEMBLY 65 31020 6 WASHER 66 31021 6 1 3 8 RETAINING RING 67 12100 2 SYNC CABLE ASSEMBLY 14 6 O A Ht 12019 2 SYNC CABLE ASSEMBLY 16 6 O A Ht Replace all worn damaged or broken pa...

Страница 21: ...Model 15000 3S 15000 SPRINTER Installation Operation and Maintenance Page 21 Rev 8 13 19 15 3S IOM A doc PARTS BREAKDOWN continued Fig F Carriage 3 Stage Arms...

Страница 22: ...4 5 16 18NC x 1 HEX FLANGE LOCKING HEAD CAP SCREW 94 4100237 4 5 16 18NC HEX FLANGE LOCKING NUT 95 B2206 6 2 LONG EXTENSION 6 96 B2206 3 4 SHORT EXTENSION 3 97 B12162S 12 4 FOOT PAD ASSEMBLY Items 97...

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