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Challenge TITAN 265 XG, Руководство оператора

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Challenge TITAN 265 XG Скачать руководство пользователя страница 44

7.0  Knife Installation/Changing 

 

 
44

 

 

Figure 24 

 

14.  Restore power to machine and turn power on. 

 

15.  Press CLEAR.  This will raise the knife and clamp to the up position. 

 

16.  Turn the power off and lockout power to machine. 

 

17.  Tighten all knife bolts securely. 

 

18.  Restore power to machine and turn power on.  Make a test cut through a full lift of paper and 

make minor adjustments if necessary by repeating steps 9 through 17.  NOTE:  If the knife 
ends cut but the middle doesn’t, you could have dips or uneven spots in the knife and/or 
cutting stick.  These can be eliminated by placing 1/2” strips of paper in the table slot beneath 
the cutting stick to shim it. 

 

19. Send the dull knife to a knife grinder.  Do not attempt to sharpen your own knives!  See the 

Knife Care Tips Section below to determine the knife bevel angle. 

 

7.3 Knife Care Tips 

   ! KNIFE SAFETY ! Knives are DANGEROUS!!!  They are heavy and very 

sharp, even after use.  Keep the edge away from your body and keep the area clear of others when 
handling knives.  Never touch the cutting edge!  To prevent personal injury and damage to the knife, 
always keep knives in their holders with screws tightened.  You are aware of the dangers, but others 
may not be.  Never attempt to hone, polish, or service the knife in any way.  Failure to follow safety 
procedures may result in severe lacerations or dismemberment. 
 

7.3.1 Knife Blade Life 

Knife blade life, or the time between sharpenings, can be affected by many factors.  One important 
factor is the type of paper being cut.  Abrasive paper, such as recycled paper, soft paper such as 
newsprint paper, and bound books can all significantly shorten knife blade life.  Also, if the knife depth 
is set too deep, the knife will cut too deep into the cutting stick and can dull the knife blade.   
 
A knife can last between 2,000 and 5,000 cuts before it needs to be sharpened.  Cutting soft paper 
(such as newsprint paper) or paper with high post-consumer recycled content can cause the knife to 
need sharpening after only 2,000 to 3,000 cuts.  Cutting pure paper, such as bond paper with no 
recycled content, or hard paper can allow the knife to be used for as many as 5,000 cuts before it 
needs to be sharpened.  In all cases, the operator should continually check the quality of the cut to 
determine when the knife blade needs to be sharpened.  Some characteristics that indicate a blade 
needs sharpening are: 

Содержание TITAN 265 XG

Страница 1: ...no liability for any modification or alteration to any Challenge product and any such modification or alteration to any Challenge product is not authorized by The Challenge Machinery Company The avail...

Страница 2: ...few minutes right now to RECORD YOUR MACHINE SERIAL NUMBER in the space provided on the front cover of this manual Also be sure to fill out the warranty card accompanying your machine and return it D...

Страница 3: ...p Plate 16 5 7 Power Hook Up 208 230V 50 60Hz 17 5 7 1 Single Phase Hook Up 18 5 7 2 Three Phase Hook Up 18 5 8 Power Hook Up 380 400 415V 50Hz also applies for 460V 60Hz 19 5 8 1 Three Phase Hook Up...

Страница 4: ...s 30 6 16 3 Diagnostic 31 6 17 Job Mode 32 6 17 1 Lock Unlocking a Job 33 6 17 2 Copying a Job 33 6 17 3 Erasing a Job 33 6 17 4 Creating a New Job 33 6 17 5 Editing an Existing Job 37 6 17 6 Running...

Страница 5: ...nted on this cutter Keep foreign objects off table and away from cutter blade BE EXTREMELY CAREFUL when handling and changing the cutter knife Severe lacerations or dismemberment could result from car...

Страница 6: ...EA Disconnect power before cleaning servicing or making adjustments not requiring power Do not alter safety guards or devices they are for your protection Replace all guards Do not operate with any gu...

Страница 7: ...das en esta guillotina No permita que objetos estranos esten en la mesa o cerca de la cuchilla cortadora TENGA SUMO CUIDADO al tocar y cambiar la cuchilla Heridas severas y hasta desmembramiento puede...

Страница 8: ...Aid 1 20 2150 4 Tool Kit 1 H 6918 608 Knife Bolts 3 8 16 x 1 6 8815 Knife Washers Special 6 5064 Cutting Stick Puller 1 44183 Knife Lifter Assembly 1 W 141 1 8 Allen Wrench 1 W 137 5 32 Allen Wrench...

Страница 9: ...ps Optional 208 230 Volts 30 Amps 1 Phase 60 Hz AC Service size 40 Amps 208 230 Volts 30 Amps 1 Phase 50 Hz AC Service size 40 Amps 380 415 Volts 15 Amps 3 Phase 50 Hz AC Service size 20 Amps Sound Em...

Страница 10: ...you don t have the ceiling clearance to do this carefully slit the carton down the side and then unwrap it from around the cutter Remove the accessory box Remove the lag screws that secure the machine...

Страница 11: ...the extension tables removed it will fit through a 46 1 2 118 cm opening With the table and electric eyes removed it will fit through a 31 79 cm opening 5 4 1 Removing the Extension Tables Make sure p...

Страница 12: ...d the knife and clamp up Turn off the machine and disconnect the power Make sure the extension tables have been removed page 11 Remove the 2 hand button controls Remove the sheet metal covers from the...

Страница 13: ...right side guides as shown in Figure 7 Figure 8 Figure 7 Figure 8 Remove the two taper pins from the bottom side of the table by tightening the jam nut on the taper pin Then remove the four screws th...

Страница 14: ...at the table and then tighten all four screws Attach the right and left side guides then re adjust the left hand side guide support screw until it contacts the side guide and tighten the jam nut Figur...

Страница 15: ...bracket using the mounting hardware Figure 9 page 14 5 5 Hydraulic System Check The Titan 265 is powered by a hydraulic system consisting of an electric motor coupled directly to a hydraulic pump The...

Страница 16: ...ion If they are not turn on the power using the red and yellow main power switch Press the CLEAR button This will preset the backgauge and send the knife and clamp up 2 REMOVE KNIFE See Section 7 1 Kn...

Страница 17: ...at actual working levels Challenge recommends a dedicated line with a lockable disconnect to provide adequate power for this machine CAUTION SHOCK HAZARD Always disconnect power at main power panel be...

Страница 18: ...s and guards unlock the main power and switch it on The machine should now have power 5 7 2 Three Phase Hook Up 1 Disconnect the power at the main power panel and lock it out to prevent accidental pow...

Страница 19: ...s a dedicated line with a lockable disconnect to provide adequate power for this machine CAUTION SHOCK HAZARD Always disconnect power at main power panel before working on the cutter Lock it out to pr...

Страница 20: ...ree power leads to the L1 L2 and L3 leads found in the junction box 5 Close all doors and guards unlock the main power and switch it on The machine should now have power 6 Press both cut buttons simul...

Страница 21: ...across the cut stick SHOCK HAZARD Always disconnect power at main power panel before working on the cutter Lock it out to prevent accidental power up See Power Lockout Procedure page 5 Bulb replaceme...

Страница 22: ...the Maintenance Mode see the Operating Controls Maintenance Mode Parameters Time Out section To restore power to the display and line lights press any button on the keyboard 6 2 Start Up Once power ha...

Страница 23: ...electric eyes are obstructed the knife and clamp will immediately be sent to the up position Once the cut cycle is complete the hydraulic motor will continue to run until the time out period expires...

Страница 24: ...Titan 265 is equipped with a low pressure clamping feature which allows the operator to clamp paper under low pressure before beginning the cut cycle To use this feature press down on the foot switch...

Страница 25: ...ctric eyes prevent reaching into the cutting area while a cut is being made If the beams are broken while a cut is being made the knife and clamp will return to the up position 6 10 False Clamp Plate...

Страница 26: ...ttom of the screen stating Number outside limit In the Job mode the SEND key will also advance the backgauge to the next sequential cut position before performing the cut 6 12 5 Push Out Key The push...

Страница 27: ...moving the cursor around on the screen or to toggle between highlighted selections In some screens the left arrow key acts as a backspace key 6 12 11 Contrast Control Only on Serial numbers 101876 an...

Страница 28: ...e backgauge position there is a small arrow to indicate reverse travel This arrow should be off when making a cut Moving back past your cut position then forward to it compensates for any play in the...

Страница 29: ...ning math This key is useful when entering a formula as follows 3x2_3 4 8_1 4 If a simple plus had been used instead the result would be as follows 3x2 3 4 6_3 4 6 15 Repeat Mode This mode allows the...

Страница 30: ...ether the false clamp is installed or not 6 16 2 2 Time out This parameter sets the amount of idle time for which the screen saver activates and the line lights and hydraulic motor turn off The choice...

Страница 31: ...nge the knife stroke alarm value When this value is reached the display will alert you to change the knife and reset the knife counter Knife alarm values for the Titan 265 XG are factory set at 2 500...

Страница 32: ...way for the service technician to change the knife In the Knife Adjust screen use the up and down arrow keys to toggle to the up or down status as desired and press ENTER Press and hold the cut button...

Страница 33: ...erased 6 17 4 Creating a New Job To create a new job type in a number that is not already assigned to a job and press ENTER entering a job number greater than 99 will create job 99 The cursor will mov...

Страница 34: ...a job 6 17 4 3 Entering Rotation Mark After typing in a send value pressing the right arrow key instead of ENTER will move the cursor to the right and prompt the operator to enter a rotation indicator...

Страница 35: ...nd the backgauge to a desired position using the backgauge glide control or by using SEND then make a cut The current backgauge position will automatically be displayed in the next available cut locat...

Страница 36: ...be automatically calculated and entered The job will be complete and ready for use To make changes edit the job as described in the Editing a Job section below 6 17 4 7 Label Cutting A label cutting...

Страница 37: ...7 5 Editing an Existing Job 6 17 5 1 Editing the Job Name The job name can be edited or added if an existing job does not have a name in the job mode screen To edit the name move the cursor down to th...

Страница 38: ...using one of two methods move the cursor to the desired job with the arrow keys and press ENTER or enter the job number with the keypad and press ENTER Once a job has been opened the current job name...

Страница 39: ...ode screen However lets use this job to cut paper 5 Press the down arrow key once This will remove the blank line 3 and move the cursor to the first send value 8 5 Now press SEND The backgauge will mo...

Страница 40: ...dges against the backgauge Measure printed paper to check for shrinkage or expansion of the paper from humidity You may have to disregard the printed cut lines and make your own When cutting business...

Страница 41: ...ure 20 Knife Changing Equipment The knife changing equipment shown in Figure 20 is included in the cutter tool kit The following instructions show how to remove and install a new or re sharpened knife...

Страница 42: ...ard on the table Remove the scabbard s knife retaining screws 5 Grasp the knife lifters firmly and at the same time turn them counterclockwise to release the knife from the knife bar Figure 23 Lower t...

Страница 43: ...all the way Figure 21 page 42 Guide the blade left edge first into the space between the knife bar guide frames on the left Move the right end of the blade into the machine under the knife bar slot Al...

Страница 44: ...lways keep knives in their holders with screws tightened You are aware of the dangers but others may not be Never attempt to hone polish or service the knife in any way Failure to follow safety proced...

Страница 45: ...int recycled paper or bound books However 21 angle knives can become dull sooner than 23 knives which results in shorter knife blade life A knife with a 23 bevel angle on the other hand will not dull...

Страница 46: ...securely tightened Always use the heavy duty knife bolt washers provided by Challenge Failure to do so could result in scratching or marring of the clamp face Store knives in a dry environment to pre...

Страница 47: ...7 0 Knife Installation Changing 47 NOTES...

Страница 48: ...off any old or excess grease Use any brand name type of grease or light oil to lubricate Note Machines with serial numbers 091818 and above no longer require oiling of the knife links If your knife li...

Страница 49: ...8 0 Oil and Grease 49 Figure 26 Clamp Gibs and Rack Pinion Figure 27 Backgauge Guide Grease Grease Grease Grease Grease...

Страница 50: ...d clamp are in the up position if they are not follow the instructions in this manual to send them up Test 1 Wave a test object 12mm in diameter between the electric eye beams The indicator lights sho...

Страница 51: ..._ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Date ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Test 1 ______ ______ ______ ______ ______ ____...

Страница 52: ...F 265XG EO January 2014...

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