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6.0  Installation Guide 

 
 

 

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6.0 Installation Guide 

Refer to the parts lists and drawings in the technical manual for part identification and orientation, as 
necessary. 
 
All guards and instruction plates are installed for your safety and information and must remain on the 
machine as shipped from the factory. 
 
 

6.1 Uncrating the Paper Drill 

Unless otherwise specified, this machine is shipped in a wooden crate completely assembled.  The 
machine should be unpacked by carefully removing the wood so as not to damage any of the ma-
chine parts. It is held onto the skid with lag bolts through the inside of machine frame.  Remove the 
lag bolts and carefully position the machine on the floor. The machine can be safely be picked up by 
sliding the forks of a fork lift under the base of the machine or by removing the chip drawer and sliding 
the forks under the chip drawer slide brackets (take care not to hit or damage the hydraulic unit in the 
rear of the machine). Immediately after uncrating, check off parts received against the packing list.  
Also, examine for any physical signs of damage incurred during shipping.  The machine is inspected 
before and after it is crated at our plant.  The responsibility for filing a claim against the carrier for 
damages incurred during shipment rests with the receiver of goods (FOB our factory). 
 
Clean all parts with a commercial cleaning solvent before installing or using the machine. 
 

 

6.2 Power Hook Up 

    Always disconnect the power when cleaning, servicing, or lubricating your 

drill, see Power Lockout Procedure page 4. 
For satisfactory operation, be sure that  your machine is wired for the correct phase and voltage and 
has adequate power.  The correct electrical specifications for  your machine are  shown on the serial 
plate.  Check the machine serial plate before connecting the power.  There is a junction box located 
on the left side of the machine with wires for power and a ground lug.  After connecting power, briefly 
start and stop the machine and check motors for proper rotation.  If incorrect, disconnect the power 
and switch any two leads coming to the machine. 
 
Watch Setup  Voltage- Inadequate power to the machine can be  a major source of problems.  Too 
many machines on the same circuit will reduce the power to each machine.  Inadequate voltage will 
frequently cause overheating, loss of power, and in extreme cases, failure to operate.  Test your volt-
age when the shop is at actual working levels.  Challenge recommends a dedicated line with a lock-
able disconnect to provide adequate power for this machine. 
 

  SHOCK HAZARD!  Always disconnect power at main power panel be-

fore working on the machine.  Lock it out to prevent accidental power up.  (See Power Lockout 
Procedure page

 

4). 

 
Important:
  You must have an adequate size circuit and heavy enough wiring for this machine.  The 
circuit  size  should  be  a  minimum  of  20%  greater  than  the  amperage  rating  on  the  machine  name-
plate.  If a wire is run over 75 feet (23 meters), the next size wire should be used.  Check local electri-
cal codes. 

 

Содержание MS-10B

Страница 1: ...Instruction Manual Provided By http www MyBinding com http www MyBindingBlog com CHALLENGE MODEL MS 10B PAPER DRILL...

Страница 2: ...2009 MODEL MS 10B PAPER DRILLING MACHINE Sold and Serviced by The Challenge Machinery Company 6125 Norton Center Drive Norton Shores MI 49441 6081 USA ChallengeMachinery com Serial Numbers 095305 Up...

Страница 3: ...e Take a few minutes right now to RECORD YOUR MACHINE SERIAL NUMBER in the space pro vided below Also be sure to fill out the warranty card accompanying your machine and return it DIRECTLY TO CHALLENG...

Страница 4: ...HE VERTICAL STROKE 18 7 4 POSITIONING THE DRILL HEADS 19 7 5 POSITIONING THE BACKGAUGE 19 7 6 EMPTYING THE DRILL CHIP BIN 19 7 7 TOOL STORAGE 19 7 8 DRILLING TIPS 19 7 9 Routine Maintenance 21 8 0 Acc...

Страница 5: ...objects off table and away from drill Be extremely careful when handling and changing the drills Severe lacerations or dismem berment could result from careless handling procedure Keep the floor aroun...

Страница 6: ...hematics and Parts List HAZARDOUS AREA Disconnect power before cleaning servicing or making adjustments not requiring power Do not alter safety guards or devices they are for your protection Replace a...

Страница 7: ...69 cm Table Height 38 96 cm Overall Height 60 152 cm Overall Length 35 89 cm Overall Width 40 102 cm Floor Space Needed 9 7 sq ft 90 sq m Net Weight approx 1350 lbs 612 kg Shipping Weight 1660 lbs 75...

Страница 8: ...A 6588 T Handle Drill Drift 1 S 1718 Grease Gun 1 4688 Lubrication Stick 1 5064 Drilling Block Hook 1 6563 2 Filler Block 2 H 6955 506 Thumb Screws for Filler Blocks 2 6614 1 Pint Drill Head Grease 1...

Страница 9: ...16 X 2 1 2 hollow drills are included Large Hole Drilling Conversion Kit P N A 6500 7 sh t 5 This kit allows the drilling of hole diameters from 9 16 to 1 1 2 Includes one large hole drill head front...

Страница 10: ...5 0 Options 9 5 1 Drill Head Configurations...

Страница 11: ...er Foot Pedal Main disconnect switch Backgauge Lock Knob Backgauge Drive Spline Ac cess Window Tool Drawer Side Guide Start Stop and Table Lite Push Buttons Drill Heads Drive Spline Drill Depth Adjust...

Страница 12: ...the machine 6 2 Power Hook Up Always disconnect the power when cleaning servicing or lubricating your drill see Power Lockout Procedure page 4 For satisfactory operation be sure that your machine is...

Страница 13: ...under the table on the front of the machine The machine should now have power 6 Depress the start button to activate the motors and check to make sure that they are turning the same direction as the a...

Страница 14: ...e tampered with 6 4 Vertical Speed The vertical speed of the drilling head is adjusted with a control knob on the front of the machine under the table This valve regulates the speed of the drill s dow...

Страница 15: ...cessary The blocks can be turned around and over when worn Figure 3 6 5 2 Mounting Drill Heads The drill heads are inserted as follows 1 Locate the plastic cover on the right hand side of the machine...

Страница 16: ...5 2 Rotate the spindle lock knob until the cut out in the knob aligns with the pin in the spline shaft and pull the shaft out See Figure 5 Figure 6 below Figure 5 Figure 6 Spline shaft knob Spline sha...

Страница 17: ...ad gear until it seats in the left hand spline bearing The spline must go in far enough to enable the spline lock ring to secure the spline shaft pin Insert the spline pin into the lock ring and rotat...

Страница 18: ...y do not fall out when the machine is started To prevent the drill chips from flying out be sure that the drift hole covers black spring bands are over the drift holes in the spindle Figure 9 below TO...

Страница 19: ...l up position Note The vertical stroke of the drills must be set before drilling to provide the proper drill depth See section 7 3 The foot switch must be released and depressed again before drilling...

Страница 20: ...ge is positioned lock it in place with the two knobs provided To drill less than 1 25mm from the edge of the sheet two filler blocks provided must be used The blocks attach to the face of the backgaug...

Страница 21: ...rill should just touch the block and cleanly cut through the bottom sheet During drilling do not set the drill deeper into the block but change the position of the block frequently Drilling deeper int...

Страница 22: ...e machine is not operating prop erly or if it doesn t sound right stop running your job immediately and try to identify the problem 7 Call the dealer for any problems that cannot be handled by your ow...

Страница 23: ...S 10B Drill Bit Diameter Part Number 1 4 6 3 mm CD 4 2 1 2 5 16 7 9 mm CD 5 2 1 2 3 8 9 5 mm CD 6 2 1 2 1 2 12 7 mm CD 8 2 1 2 NOTE ALL DRILLS CAN BE ORDERED TEFLON COATED JUST ADD A T BEFORE THE CD P...

Страница 24: ...oo so that the center of the sharpening bit exactly meets the cen ter of the hollow drill The drill sharpener also has a replaceable sharpening bit Extra Cutting Bit Part No 4952 CHIP REMOVER 1 CAREFU...

Страница 25: ...le sharpening Turning the handle while applying a hone produces a fine edge Maintaining a sharp hollow drill bit has two distinct benefits First sharp bits increase the life of your drilling machine b...

Страница 26: ...ycle and both buttons must be pressed within 5 seconds of each other 8 7 Extension Side Tables 22 x 48 56 x 122cm Provides additional working area Can order left right or both Right Side Catalog No A...

Страница 27: ...e Catalog No A 6565 For single lift drilling second side guide for drilling two lifts in one stroke or for drilling a lift on the right and left side guides in two strokes 8 15 Fixed Side Guide Gages...

Страница 28: ...rge Hole Hollow Drill bits 2 51 mm drilling capacity For use with large hole drilling head only Sizes other than those listed available on special order Size Part Size Part 9 16 14 mm KDG 9 1 1 8 29 m...

Страница 29: ...8 0 Accessories 28...

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