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(17) Common Failure and Cause of the Motorcycle

Part location 

Solutions

Fail to be 
started

Fuel system 

Ignition 
system 

No fuel in the fuel tank 
Fuel switch and strainer are blocked or worn

:

poor fuel quality

 

Fuel hose blocked or poor fuel quality
Intake air pipe leakage or overused for long time
Carburetor needle valve blocked or poor quality fuel

Spark plug failure

:

too many carbon deposits and long-term use

Spark plug cap failure

:

poor contact or burned

Ignition coil failure

:

poor contact or

 

burned

CDI

 

failure

:

poor contact or burned

Trigger coil failure

:

poor contact or burned

Stator failure

:

poor contact or burned

Cable failure

:

poor contact

Start-up mechanism failure

:

worn or damaged 

Failure of intake and exhaust valves and valve seat

: 

too

 

much fuel colloidal or

 

long

-

term use

Failure of cylinder, piston and piston ring

: 

too

 

much

 

fuel

 

colloidal or wear
Air leakage of the intake pipe

:

long-term use

Valve timing failure

Cylinder 
pressure 
system 

Fueling 

Cleaning or replacement

Cleaning or replacement

Adjustment or replacement

Cleaning or replacement

Inspection or replacement

Inspection or replacement

Inspection or replacement

Inspection or replacement

Inspection or replacement

Inspection or replacement

Inspection or adjustment

Inspection or replacement

Inspection or replacement

Inspection or replacement

Adjustment or replacement

Adjustment or replacement

Insufficient 
power 

Valve piston 

Too much carbon deposit in the intake and exhaust valves and 
piston

:

poor fuel quality and poor engine oil

Clutch 

Clutch slipping

:

poor engine oil

,

long

-

term use and overloaded

 

Cylinder ring  Worn cylinder and piston ring

:

poor engine oil

,

long

-

term use

Repair or replacement

Adjustment or replacement

Replace engine oil 

- 61-

Problems

Troubleshooting

Содержание V NIGHT CF150-2C

Страница 1: ...V NIGHT Motorcycle CF150 2C OWNER S MANUAL...

Страница 2: ...MOTO Service Station of the company will provide high quality after sale service for you The data specification and introduction in this instruction are determined according to the latest design of th...

Страница 3: ...ease transfer the vehicle with this instruction The copyright of this maintenance instruction belongs to Zhejiang CFMOTO Power Co Ltd Without written consent of the company this instruction should not...

Страница 4: ...s for Safe Driving 2 Safety Protection Equipment 3 Vehicle Retroffting 4 Loading of the Goods 5 Accessories 5 Operation Instruction 1 Location of Parts 2 Instrument and Ignition Switch 3 Right Handle...

Страница 5: ...ion Adjustment and Lubrication of the Drive Chains 8 Inspection and Adjustment of the Front Brake 9 Inspection and Adjustment of the Rear Brake 10 Maintenance of Storage Battery 11 Application Mainten...

Страница 6: ...ich makes it more environmental friendly with lower fuel consumption and emission reaching Chinese National Phase III Emission Standards Euro III Emission level 1 Applicable Scope of CF150 2C Model Mo...

Страница 7: ...nsumption and more thorough combustion The combustion structure is more reasonable and the system completely reaches National Phase III Emission Standard 4 State of the art water cooling technology As...

Страница 8: ...3 Electric system The user cannot retrofit or change the circuit of the vehicle on its own nor enlarge or add electric equipment It will make the electrical equipment of the vehicle overloaded result...

Страница 9: ...er commissioning The installation sequence is as follows Unpack the box and take out all accessories Install handle tube Disassemble the left right and front shock absorber retaining bolts take out th...

Страница 10: ...l in this way accidents can be prevented and damage of parts and accessories can be avoided 2 The motorcycle drivers must pass the exam held by the traffic administration department and obtain motorcy...

Страница 11: ...assengers are mostly caused by head injuries To protect your safety it is necessary to wear high quality crash helmet dust proof goggles gloves and other protective products when driving the passenger...

Страница 12: ...Carbon canister is the core part of the fuel evaporation recovery system and should not be disassembled without authorization 2 If you have good suggestions for retrofitting please inform the company...

Страница 13: ...ront fender otherwise driving is unstable or the steering doesn t work 5 The maximum load requirements 150kg of the vehicle should not be exceeded 5 Accessories All accessories in the packaging box of...

Страница 14: ...Figure1 Figure 1 Left side view Headlight LH Left rear view mirror Front turn signal LH Engine number on the right side Shift arm LH pedal Driver Air filter Inside left side cover Side stand LH pedal...

Страница 15: ...erneath the seat cushion Seat Name plate underneath the decoration plate VIN number Rear view mirror RH Headlight RH Taillight brake light Rear turn signal RH Muffler Rear brake caliper RH pedal Passe...

Страница 16: ...name plate and engine serial number Figure 4 Figure 4 Vehicle identification number VIN name plate and engine serial number Figure 3 Front Vehicle part Clutch lever Left handlebar switch set Instrumen...

Страница 17: ...ons are as in Table 1 Refer to Figure 5 Table 1 S N Name Functions Left turn indicator light Engine tachometer Gear indicator Speedometer Indicate the front and rear left turn light flash the light is...

Страница 18: ...icate the upper beam is on the light is blue It is neutral gear when the light is on the light is green When the water thermometer indicates C area the water temperature is normal when it indicates H...

Страница 19: ...e 5 Instrument Ignition Switch Ignition switch setting is underneath the instrument Refer to Figure 3 Turn on the ignition switch before starting the motorcycle Refer to Table 2 for key location and f...

Страница 20: ...ch must be at the position of when the user stops the vehicle the ignition switch is at the position of P The position lamp still consumes power and it will result in insufficient or no power in the s...

Страница 21: ...t up button Flameout Preset Switch Flameout preset switch has two positions and position indicate the entire circuit is disconnected the engine cannot be started or the running engine is flameout posi...

Страница 22: ...ument lampand taillight are on position position lamp instrument lampand taillight are on position headlight position lamp instrument lamp and taillight are off Figure 7 Left Handle Switch Set 4 Left...

Страница 23: ...n light Switch Turn light switch has three positions left right and middle After turning on the ignition switch When it needs to turn left switch the turn light switch to position the front and rear t...

Страница 24: ...a and the engine should be first shut down It is strictly forbidden to smoke or produce other flame or spark 2 Do not overfill the fuel the fuel level should not reach the filler neck 3 It is strictly...

Страница 25: ...affect performance and service life of the motorcycle engine WARNING To avoid exhaustion of fuel and accidental shutdown when the pointer of the fuel level gauge on the instrument is close to E point...

Страница 26: ...ire Tire specifications and tire pressure reference table 4 It is very dangerous to use overworn tire and the traction stability steering and control will be affected When the tread pattern in the mid...

Страница 27: ...of the engine should not exceed 6500 RPM refer to tachometer Each gear should be used Do not drive the vehicle with the fixed same throttle position Don t be overloaded exceed the maximum loading Chan...

Страница 28: ...nge one time after driving for about 1500km Quality requirements of the lubricating oil SG grade or above 1 The engine must be at warm condition before changing the lubricating oil 2 If failure occurs...

Страница 29: ...iately fitted top bottom clearance 10 20mm and whether the lubricating condition is good 6 Check throttle handle free clearance 2 6 mm and whether it is easy for throttle up or down 7 Check headlight...

Страница 30: ...to turn the ignition switch to position of and switch the flameout switch to position of 2 Switch the gear position to the low speed or neutral gear 3 Completely grasp the clutch handle with the left...

Страница 31: ...gine immediately release the electric start up button during running of the engine it is not allowed to press the electric start up button again otherwise the engine will be damaged 4 Ensure that the...

Страница 32: ...and to disconnect the clutch and step the front below shift arm to make the transmission enter gear 1 Gradually increase rotating speed of the engine and slowly release the clutch lever and coordinate...

Страница 33: ...will be damaged Climbing or turning 1 When the motorcycle is uphill even if throttle up the engine there is still deceleration due to insufficient power because the gear is too high Therefore rapidly...

Страница 34: ...vehicle 3 Try to avoid emergency brake Emergency brake will cause sudden stop of the front and rear wheels making the vehicle hard to be controlled 4 On the wet sliding or soft road surface avoid abru...

Страница 35: ...kes to stop the vehicle smoothly 3 Turn off the ignition switch the switch is at the position of off under emergency circumstances one can directly press the flameout preset switch to shutdown the eng...

Страница 36: ...dometer km Remarks For new vehicle replace I time for 300 600 and 1000 respectively and repalce I time for about 1500 km every time For new vehicle replace I time for 300 600 and 1000 respectively and...

Страница 37: ...e parts or service capacity the user can carry out maintenance on its own Item with II must be maintained by the staff of the CFMOTO Service Station or authorized local dealer for driving safety Remar...

Страница 38: ...line Figure15 Inspection of the Lubricating Oil Oil drainage screw bolt Lubricating oil with poor quality long term use and insufficient lubricating oil quantity and so on will accelerate engine parts...

Страница 39: ...the standard of run in period 2 The replacement cycle after run in period is every 1500 km 3 Before change Stop the engine after fully warming and then drain the lubricating oil of the engine caution...

Страница 40: ...he dirt around it dismantle the spark plug with the socket wrench in the tool bag and remove the carbon deposition and dirt in the spark plug with steel brush 3 Check whether the spark plug is damaged...

Страница 41: ...he filter element when it is too dirty broken or damaged Maintain cleanness of the air filter can improve working efficiency of the engine and prolong the service life the engine 4 The motorcycle is f...

Страница 42: ...ction of Throttle Control Line 1 Check whether turning the throttle handle at full open to the position of full close is normal and whether the limit is reliable 2 Check whether it is flexible to turn...

Страница 43: ...hen turn the upper adjusting screw for adjustment 4 For large range adjustment loosen the locknut and adjust the free travel to 2 6mm 1 If the routing of the throttle control line is improper re insta...

Страница 44: ...of the clutch Transmit the power of the engine to the transmission and disconnect the power transmission of the engine if necessary When using the clutch handle the user should fully grasp or release...

Страница 45: ...then adjust large adjusting screw tube If the large adjusting screw tube is turned as per clockwise the free travel of the clutch will be increased if turned as per counter clockwise the free travel o...

Страница 46: ...utral gear and the engine stops take out the key 2 Place the fingers on the drive chain and swing the chain up and down The normal amplitude range is between 10 20mm 3 Check wear conditions of various...

Страница 47: ...e rear axle and adjust the adjusting nut with the same quantity so that the chain has appropriate amplitude 10 20mm the left and right adjusters at both sides should indiate the same adjusting scale c...

Страница 48: ...level in the oil cup check whether the brake caliper is normal check whether the brake oil pipeline and the brake oil cup are leaking or have cracks check wear conditions of the brake disc 3 When ope...

Страница 49: ...h 1 The front brake switch is installed at the connection between the front brake lever and the brake pump 2 When grasping the front brake lever the front brake is switched on and the brake light is o...

Страница 50: ...kness of brake disc 3 Check the fluid level of the fluid cup Check whether the brake caliper is normal check whether the brake hose and the brake fluid cup are leaking or have cracks check wear condit...

Страница 51: ...g the rear brake system it is necessary to commission and inspect the vehicle 2 Step on the rear brake pedal several times release the brake pedal and rotate the rear wheel to check whether it can rot...

Страница 52: ...o weeks it is necessary to charge the battery with the charger Do not use automatic quick charger to charge the battery otherwise the batterty will be overloaded or damaged Charger Contact the dealer...

Страница 53: ...also ensure the environment is sufficiently ventilated during charging 2 There is sulfuric acid in the battery If the skin or eye accidentally touches the electrolyte severe burn can be caused Theref...

Страница 54: ...icle is equipped with maintenance free battery so it is not necessary to inspect the electrolyte quantity or add distilled water Once the electrolyte is poured into the storage battery the seal cannot...

Страница 55: ...e fuse is burned frequently it means the circuit System is short or overloaded and it is necessary to send It to CFMOTO Service Station for repair When replacing the fuse dismantle the old fuse and in...

Страница 56: ...coolant when the engines is cooling down 3 The coolant should be between the upper and lower scale lines 51 It should only adopt high qualitly ethylene glycol based and corrosion inhibitor inclusive...

Страница 57: ...is at or lower than lower line Please add special coolant timely until reaching Upper line Adding procedures 1 Make the longitudinal plane of the motorcycle be perpendicularto the level ground 2 Dism...

Страница 58: ...leaning wipe dry the motorcycle and start the engine to run for several minutes lubricate the drive chain with the lubricating oil before road driving check brake and the front and rear brakes must be...

Страница 59: ...l 15 20 ml to the cylinder and then install the spark plug 4 Dismantle the spark plug and store it in good ventilated dry cool area without direct sunlight 5 Inflate the tire until reaching specified...

Страница 60: ...ischarge the waste lubricating oil at will otherwise site soil water source and so on will be damaged 2 Handling of the waste storage battery bulb appearance parts filter element tire iron parts alumn...

Страница 61: ...35 45 N m Torque rating of the clamp bolt of the handle 10 14N m Torque rating of the clamp nut of the fork 50 80 N m Torque rating of the clamp nut of the front axle 50 80N m Torque rating of the cla...

Страница 62: ...th height Wheel base Minimum ground clearance Complete vehicle kerb mass Maximum load quality Fuel tank capacity Number of tires Front wheel specification Rear wheel specification Zhejiang CFMOTO Powe...

Страница 63: ...35W LED LED 20 A 1 10A 3 and 5A 1 YTX7L BS 12V 6Ah Engine Engine type Engine model Compression ratio Cylinder volume Max net power Max torque Cylinder bore travel Idle speed Brand of engine lubricatin...

Страница 64: ...Gear ratio Primary ratio 1 gear ratio 2 gear ratio 3 gear ratio 4 gear ratio 5 gear ratio 6 Igear ratio Final ratio 3 5 3 1 857 1 368 1 143 0 957 0 875 2 867 Performance Max vehicle speed Gradeabilit...

Страница 65: ...60 16 WIRING DIAGRAM CF150 2C...

Страница 66: ...ng term use Failure of cylinder piston and piston ring too much fuel colloidal or wear Air leakage of the intake pipe long term use Valve timing failure Cylinder pressure system Fueling Cleaning or re...

Страница 67: ...ch contact or the switch is damaged Headlamp Bulb and lamp holder inspection Voltage regulator Inspection of the voltage regulator poor contact or burned Magneto Magnetor coil inspection poor contact...

Страница 68: ...ZHE JIANG CFMOTO POWER CO LTD Add NO 116 Wuzhou Road Yuhang Economic Development Zone Hangzhou Zhejiang 311100 China Tel 0571 89265684 Fax 0571 89265696 Website www cfmoto com 1205...

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