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1/2” Bench TOP

ShaPer/rOuTer

Model

32650

SeT uP and OPeraTing inSTrucTiOnS

Visit our website at: http://www.harborfreight.com

read this material before using this product.

Failure to do so can result in serious injury.

SaVe ThiS Manual.

1998 by Harbor Freight Tools

contained herein may be reproduced in any shape or form without the express written consent of

Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing

improvements, actual product may differ slightly from the product described herein. Tools required for

assembly and service may not be included.

For technical questions or replacement parts, please call 1-800-444-3353.

Manual revised 10e

Содержание 32650

Страница 1: ...ts reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technic...

Страница 2: ...structions 10 Tool Set Up 10 Adjusting the Main Spindle Height 10 Removing or Installing the Shaper Spindle 11 Table Insert 12 Installing Shaper Bits 12 Installing Router Bits 13 Guard and Guide Locations 14 Fence 14 Ring Guard 15 Chip Discharge Chute 15 Radius Pin 16 Miter Gauge 16 Switch and Key 17 Work Piece and Work Area Set Up 17 General Operating Instructions 18 Shaping and Routing Technique...

Страница 3: ...bol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury CAUTION without the safety alert symbol is used to address practices not related to personal injury General Tool Safety Warnings WARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may resu...

Страница 4: ... vise 12 to hold work when practical It s safer than using your hand and it frees both hands to operate tool DON T OVERREACH Keep proper 13 footing and balance at all times MAINTAIN TOOLS WITH CARE Keep 14 tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories DISCONNECT TOOLS before servicing 15 when changing accessories such as blades b...

Страница 5: ...is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or 4 service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Use only 3 wire extension cords that 5 have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace damag...

Страница 6: ...her reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement or other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equ...

Страница 7: ...Do not smoke during use Nicotine 2 reduces the blood supply to the hands and fingers increasing the risk of vibration related injury Wear suitable gloves to reduce the 3 vibration effects on the user Use tools with the lowest vibration when 4 there is a choice between different processes Include vibration free periods each day 5 of work Grip tool as lightly as possible while still 6 keeping safe c...

Страница 8: ...item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at 1 800 444 3353 as soon as possible Components Figure 1 Table Insert 8 Carbon Brushes 3b Belt 34 Double Ended Wrench 55 Nut 49 Spindle Wrench 54 Keyed Washer 48 Switch Key 27b Washer 13 Radius Pin 6 Collar 53 Router Bit Collet 50 Shaper Spindle 47 Router Collet Nut 51 Nut 56 Table Top 7 Miter Gauge A...

Страница 9: ...2b pieces from the Table Top 7 Discard the foam sheet Mounting Mount the Shaper Router to a permanent location such as a work bench or to a portable plywood base If mounting to plywood use a good grade of plywood or chipboard at least 3 4 thick Plywood or workbench Base of Shaper Router 14 1 8 10 1 8 5 11 16 9 11 16 2 2 Four 5 16 Diameter holes Figure 3 To Mount the Shaper Router use the above dim...

Страница 10: ... Set Up To prevent serious injury from accidental operation Turn the Power Switch of the tool to its OFF position pull out the Switch Key 27b and unplug the tool from its electrical outlet before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY Do not operate with ANY guard disabled damaged or removed Adjusting the Main Spindle Height The Main Spindle 43 can b...

Страница 11: ...nder the Table Top 7 and the Double Ended Wrench from above the Table Top You may need to adjust the Main Spindle height for easier access To Install the Shaper Spindle Figure 8 Shaper Spindle Nut 46 Shaper Spindle 47 Thread the fine threaded end of the Nut 46 onto this end of the Spindle 47 Course Threads Fine Threads 1 Thread the Shaper Spindle Nut 46 onto the Spindle The Nut has one end with fi...

Страница 12: ...m falling into the Base 25 Before installing a router bit or a shaper cutter both sold separately slide the Table Insert into the Table Top hole until it is flush with the Table Top There are two ways to position it If the bit or shaper is entirely above the surface of the table install the Table Insert with 1 3 8 smaller hole facing up If your bit or shaper is below the surface of the table the T...

Страница 13: ... Be careful to tighten the Nut 49 and the Height Knob 16 securely Installing Router Bits Remove the Shaper Spindle 47 if it is 1 installed Figure 14 Router Collet Nut 51 Router Bit sold separately Table Top 7 Router Bit Collet 50 Main Spindle 43 2 Insert the Router Bit Collet 50 into the Main Spindle 43 Place the Router Collet Nut 51 over the 3 Router Bit Collet and thread it clockwise so that it ...

Страница 14: ...re all guides that are attached to the Table Top 7 to help guide the workpiece Use the Radius Pin or Fence Assembly alone or use the Fence Assembly with the Miter Gauge to work on mitered workpieces The Ring Guard 11 is also attached to the Table Top and should always be in place during use Fence The Fence Assembly 2 is used for 1 straight edge work Position the Long Fence 2b on the Table Top 7 so...

Страница 15: ...into the slot on the Ring Guard and secure in place with the Bolt 10 Figure 19 Ring Guard 11 Post 12 Knob 4 1 To install the Ring Guard slide the Post into the hole in the Table Top 7 Secure in place with the Knob 4 2 Chip Discharge Chute The Chip Discharge Chute 9 and Adapter 52 direct loose chips away from the work area The unit can be set up with a bag or vacuum both sold separately to gather l...

Страница 16: ...ble location for Radius Pin Table Top 7 1 To set up the Shaper Router for freeform projects remove the Fence Assembly 2 and thread the Radius Pin 6 clockwise into the hole shown above Figure 22 Radius Pin 6 Ring Guard 11 Table Top 7 2 Install the Ring Guard Miter Gauge Figure 23 Miter Knob 1d Miter Scale 1a Slots to secure workpiece Miter Indicator 1b Miter Bar 1c The Miter Gauge Assembly 1 is an ...

Страница 17: ...hine is unplugged before removing the Switch Key Figure 25 Remove Switch Key 27b to Lock Shaper Router Switch Key 27b in Switch 27a To lock the Shaper Router when not in use unplug the Shaper Router and pull out the Switch Key Work Piece and Work Area Set Up Designate a work area that is clean and 1 well lit The work area must not allow access by children or pets to prevent distraction and injury ...

Страница 18: ...th of cut This is adjusted in 5 several ways You can move the Fence Assembly 2 or adjust the spindle height or when shaping you can use collars with the cutters to adjust the cutting height Plug in the machine 6 Insert the Switch Key 27b into the 7 Switch and turn the Switch on Feed the workpiece into the blade from 8 right to left WARNING Use a push block to feed stock into shapers or bits Always...

Страница 19: ...nd a collar sold separately The Collar can either be of the bell bearing or solid variety and is mounted below or above the shaper cutter on the Shaper Spindle 47 in order to set the depth of cut There are two methods for shaping irregular and curved edges Pattern This way is best when more c than one piece is being cut in the same shape A template can be cut from 1 4 scrap Allow for collar diamet...

Страница 20: ...eral condition of the tool Check for loose hardware misalignment or binding of moving parts cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation After Use 2 wipe external surfaces of the tool with a clean cloth 3 WARNING If the supply cord of this power tool is damaged it must be replaced only by a qualified service technician TIMING BELT REP...

Страница 21: ... four hex head Bolts 35 on a the Motor Bracket 36 Slide the bracket up or down until the b sides of the belt are tight Tighten the bolts and make sure the belt c runs straight NOTE Never over tension belt as this will result in shortened motor bearing life Replace the belt guard and turn the 7 machine right side up Carbon Brush Replacement Replacement Carbon Brushes 3b are included with this unit ...

Страница 22: ...harp Replace as 1 needed Have qualified technician replace brushes 2 Excessive noise or rattling Belt too loose slipping or too 1 tight bearing damage Internal damage or wear 2 Carbon brushes or bearings for example Properly tension belt 1 Have technician service tool 2 Overheating Forcing material into blades too 1 fast Accessory misaligned 2 Accessory dull or damaged 3 Blocked motor housing vent...

Страница 23: ...s manual as a reference tool only Neither the manufacturer or distributor makes any representation or warranty of any kind to the buyer that he or she is qualified to make any repairs to the product or that he or she is qualified to replace any parts of the product In fact the manufacturer and or distributor expressly states that all repairs and parts replacements should be undertaken by certified...

Страница 24: ...n Reliever 1 24 Power Cord 1 Part Description Qty 25 Base 1 26 Front Cover 1 27 Switch Assembly 1 27a Switch 1 27b Switch Key 1 28 10 24x3 8 Pan Head Bolt 3 29 10 External Tooth Lock Washer 3 30 1 4x1 1 2 Cap Screw 4 31 8 32x1 2 Pan Head Screw 5 32 8 External Tooth Lock Washer 5 33 Belt Guard 1 34 Belt 1 35 1 4 Hex Flange Bolt 4 36 Motor Bracket 1 37 3 16 Cable Clamp 1 38 Spindle Pulley 1 39 Botto...

Страница 25: ...Page 25 For technical questions please call 1 800 444 3353 SKU 32650 ASSEMBLY DIAGRAM REV 10e 2 4 27 55 25 3c 3e 9 ...

Страница 26: ...y or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you This warranty is expressly in lieu of all other warranties express or implied including the warranties of merchantability and fitness To take advantag...

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