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Radius Bending

Radius bending is most commonly used to make cylinders and cones, as shown in Figure 7.
Both shapes are formed by making a series of small, closely spaced bends in the work piece.

Figure 7 —  Radius Bending

For cylinders, the bends are evenly spaced, i.e. every bend is identical.
For Cones, simply move one side of your stock out further than the other every time you make a
bend.

Pan Forming

The Hand Brake Roll can be used to make various sizes of pans.  The maximum lip (side) height
supported by this tool is 1”.
To form a pan:
Step 1. Pre-measure and cut your material before bending.  Notch the corners according to the

desired lip height as shown in Figure 8.

Step 2. Insert material between the UPPER BRAKING DIE (#12) and the MOVING CUTTER

PLATE (#11).  Bend the material until as 90 degree angle has been formed.

Step 3. Rotate the material 90º counterclockwise.  Allow the completed side to extend just

beyond the dies.  Bend the second side.

Step 4. Repeat Step 3 for the third side.

Step 5. Rotate to the final side, and insert work piece between the dies.  Your formed sides will

be on the outside of the dies.

Step 6. Before bending, tap one corner nearer to the middle of the machine.  This will allow the

material to clear the UPPER BRAKING DIE when raised.

Work
Bench

Page 9 -- SKU: 05907

REV 11/02

REV 07/02

Содержание 05907

Страница 1: ...CA 93011 Copyright 1997 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent...

Страница 2: ...eep fingers and hands away from all moving parts 5 USE EYE PROTECTION Wear ANSI approved impact safety goggles Goggles are available from Harbor Freight Tools 6 DRESS SAFELY Protective gloves and non...

Страница 3: ...center it and remove the others See below for adjustment instructions The SHEAR BRAKE ROLL can be used to bend sheet metal up to 20 gauge The space between the UPPER DIE and the MOVING CUTTER PLATE 1...

Страница 4: ...DE 23 as shown in Figure 2 Figure 2 Upper Blade Removal Step 2 Remove the upper cutting BLADE Step 3 Align the upper cutting BLADE so that it is flush with the MOVING CUTTER PLATE 11 and secure with i...

Страница 5: ...e adjust ment NUT clockwise see Figure 3 This will loosen the SUPPORTING PLATE and pull the middle of the UPPER BLADE in while pushing its ends out Removal and Installation of Lower Blade Step 1 Remov...

Страница 6: ...hown in Figure 4 Step 3 Adjust the lower cutting BLADE by turning its ADJUSTMENT SCREWS 61 as shown in the Parts Diagram on page 13 The distance between the lower cutting BLADE and the upper cutting B...

Страница 7: ...BLADE 23 and the lower BLADE 23 so that the upper BLADE is positioned directly above the mark and the right hand side of the material rests against the GUIDE 16 as shown in Figure 5 Figure 5 Shearing...

Страница 8: ...ER PLATE 11 as shown in Figure 6 Figure 6 Angle Bending Step 3 Align the bending mark with the front edge of the UPPER DIE Step 4 Rotate the HANDLE 18 until the desired angle has been formed Use a pro...

Страница 9: ...ure and cut your material before bending Notch the corners according to the desired lip height as shown in Figure 8 Step 2 Insert material between the UPPER BRAKING DIE 12 and the MOVING CUTTER PLATE...

Страница 10: ...UPPER PRESSING ROLL 32 and LOWER PRESSING ROLL 31 and tighten the roll bar gap ADJUSTABLE BOLT 27 until the ROLL BARS are barely snug against the workpiece Step 4 Advance the SCREW 25 as much as desir...

Страница 11: ...ted above in Rolling Pressing Step 1 Slide the PRESS PLATE BRACKETs 8 of the Press Plate Assembly into the receiver holes of the MOVING CUTTER PLATE 11 Note that the PRESSING PLATE 10 should be facing...

Страница 12: ...3 Hex Screw 2 13 Pressing Plate 1 44 Hex Screw 2 14 Screw 2 45 Washer 2 15 Rolling Wheel 2 46 Hex Bolt 1 16 Guide 1 47 Hex Bolt 2 17 Adjustable Bolt 2 48 Washer 2 18 Handle 2 49 Hex Nut 1 19 Positioni...

Страница 13: ...61 61 Parts Diagram 5907 30 Shear Brake Roll Page 13 SKU 05907 REV 11 02...

Страница 14: ...t should feed between rollers 31 and 32 without slipping or binding when the handle 18 is turned The material is fed into the rollers from the front of the machine Back Pressing Roll 24 forms the radi...

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