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Cembre LD-1P-ECO, Руководство по эксплуатации и обслуживанию, Страница: 2 / 36

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2

LD-1PN-ECO 

basic drill

LD-1P-ECO 

basic drill complete with 

railweb clamping device

WARNINGS

–  Before using the drill, carefully read the instructions contained in this manual.
  SAVE THESE INSTRUCTIONS: this manual contains important safety and 
  operating instructions for the drill. 

–  STOP THE ENGINE when servicing the drill: before removing the broach 
  cutters, spiral bits, positioning templates etc.

–  During operation keep hands away from the danger zone.

–  Always wear protective glasses and work gloves.

–  Avoid wearing clothes which may present a risk to personal safety.

  

Содержание LD-1P-ECO

Страница 1: ...LISH OPERATION AND MAINTENANCE MANUAL 15 M 067 E RAIL DRILL TYPE LD 1P ECO Certi ed Environmental Management System Certi ed Occupational Health Safety Management System Certi ed Quality Management Sy...

Страница 2: ...INSTRUCTIONS this manual contains important safety and operating instructions for the drill STOP THE ENGINE when servicing the drill before removing the broach cutters spiral bits positioning templat...

Страница 3: ...uivalent A at the work place LpA is equal to 99 5 dB A The maximum value of the weighted acoustic displacement pressure C at the work place LpCPeak is equal to 116 3 dB C The acoustic power level emit...

Страница 4: ...h the SR5000 cooling unit 2 4 Grub screw M8x10 4 pcs for clamping cutters or bits on the spindle shaft 2 5 Socket head cap screws M6x16 4 pcs for securing positioning templates to the front plate 2 6...

Страница 5: ...g the drill complete with the DBG F2 device and accessories Also available VAL P24 CS plastic carrying case with folding handle and wheels 3 2 1 VAL LD L metal case for storing the drill complete with...

Страница 6: ...ositioningtemplatesuitablebothforrepair ingexistingholesonvariousfittings andfordrillingdisusedrails 3 8 MRF clamp to be applied as a reference to the head of rails for use in conjunction with the SPA...

Страница 7: ...CY130 CY135 CY160 CY170 CY175 CY180 CY190 CY200 CY210 CY220 CY230 CY240 CY250 CY260 CY270 CY275 CY280 CY290 CY300 CY310 CY320 CY330 mm 13 13 5 14 16 17 17 5 18 19 20 21 22 23 24 25 26 27 27 5 28 29 30...

Страница 8: ...ive temperature conditions 3l Special spiral bits in the PE range allow automatic cooling by means of the SR5000 unit supplied with the drilling machine All spiral bits in the PE range allow drilling...

Страница 9: ...by operating the tap 02 The use of the lubrocoolant supplied by Cembre in the recommended concentrations guarantees optimum use of the drilling tools Consumption of the lubrocoolant depends both on t...

Страница 10: ...e interchanged proceed as follows With a 17 mm hexagonal key unscrew the vent valve from its seat Using the 4 mm Allen key provided with the drill remove the attachment cooling valve from its seat and...

Страница 11: ...ressed theleverisreleased fromitshubandcanrepeattheprevioustravelwithout the spindle moving 6c Withthehubreleased movingthelevertowards theoperatorcausesacorrespondingadvanceof the spindle FIG 7 6a Mo...

Страница 12: ...dogs on the cutter spigot line up with the grub screws 18 6 1 4 Clamp the cutter by fully tightening the grub screws using the 4 mm allen key 6 1 5 Check that the guide bit slides freely by applying...

Страница 13: ...priate grub screw Then the DPE spacer may be inserted Note Adapters type APED do not require use of DPE spacer 6 2 3 Insert the bit spacer unit in the spindle shaft so that the two engaging dogs on th...

Страница 14: ...ping it to the rail web and the track fittings Ref to Fig 12 The DBG F2 device consists of Clamping unit Type TDB 1 termination Type TDB 3 termination Type TDB 6 termination Socket head cap screws M 8...

Страница 15: ...ositioning pawl pointing downwards holding plate 7 1 Assemble of the terminations of the DBG F2 device with moving arm for clamping the drill to the rail web and track fittings The terminations TDB 1...

Страница 16: ...itioning templates are secured to the front plate 04 of the drill by means of the two socket head cap screws M 6x16 supplied FIG 14 ASSEMBLY OF THE DBG F2 CLAMP screws M6x16 MPAF MPAU DBG F2 Clamp Dri...

Страница 17: ...ally position the cutter or drill bit in line with the designated axis if precise positioning is necessary to the longitudinal rail axis use the reference pin 01 7 4 4 For rapid drill release simply b...

Страница 18: ...Move engine ON OFF switch to the ON position Fig a 9 2 Repeatedly operate the fuel pump until fuel flows through the overflow pipe Fig b a WARNING To avoid an electric shock do not touch spark plug pl...

Страница 19: ...e the carburettor 9 5 Just after starting accelerate the engine gradually before starting any activity then set the accelerator lever in 1 position Fig e till the choke lever automatically returns the...

Страница 20: ...e drill being clamped to the rail 7 3 as follows 10 1 1 Connect the female quick coupling of the SR5000 cooling system to the male attachment 35 on the drill 10 1 2 Open the tap 02 fitted on the tank...

Страница 21: ...er may be damaged 10 1 6 The guide bit will enable the lubrocoolant to be discharged throughout the drilling process 10 1 7 When the drilling has been completed fully retract the spindle stop the engi...

Страница 22: ...tted with special spiral bit Follow the sequence described in 10 1 taking care to position the drill on the rail by keeping thespindlefullywithdrawn Bearinmindthatthecoolingcircuit insteadofbeingautom...

Страница 23: ...ead without clamp ing it 11 1 5 Slide the drill so that the curved end of the SPA plate is flush against the rail head the MPAF positioning template is flush against the locking bolt 02 11 1 6 Clampth...

Страница 24: ...acing upwards 11 2 4 Insert the locking pin 02 in one of the two holes of the connection plate 11 2 5 With the spindle fully withdrawn position the drill on the rail close to the MRF clamp without loc...

Страница 25: ...25 Origin of the distances 02 Origin of the distances For clarity the drilling machine is not shown 02 FIG 24 POSITIONING...

Страница 26: ...e drill and the SR5000 cooling unit in a sealed place free from dust moisture and the risk of accidental impact For better protection Cembre recommends the use of the VAL P24 plastic carrying case or...

Страница 27: ...tor see 13 1 1 using the oil supplied with the drilling machine it will be necessary to use about 100 ml Replace the oil filler cap 08 Ensure that disposal of used oil is in accordance with cur rent l...

Страница 28: ...1 4 Lubrication Ref to Figs 31 and 32 Lubricate the spindle support housing by means of the appropriate lubricator 21 the screw 07 of the DBG F2 clamping device 13 1 5 Coolant filter cleaning Ref to F...

Страница 29: ...ausing problems with starting or running the engine At the same time make sure that the base of the breather assembly is fitted firmly into the groove inside the tank cap as shown Every 20 hours of op...

Страница 30: ...ust if necessary the electrode gap 0 6 mm 0 7 mm Install and tighten the spark plug to 14 Nm then connect the spark plug lead In case of plug replacement use type NGK BPMR7A or equivalent BOSCH WSR5F...

Страница 31: ...F2 clamping device be removed make sure by reassembling it the two blocking screws are firmly fastened 14 WARNINGS 13 2 6 Checking of screws Check and re tighten all screws where necessary 13 3 SPECI...

Страница 32: ...are not Cembre original spares When ordering spare parts always give the following information spare part code spare part description drilling machine model drilling machine serial number FIG 31 DRILL...

Страница 33: ...Handle Complete handgrip Cap Accelerator lever Carriage handle Complete spindle lever O ring Lever release pawl Completecoolingconnection Body 1 1 1 1 1 1 1 1 1 1 1 1 Item Qty Description Code N 60012...

Страница 34: ...rew Spacer Bush Cup spring 2 5x16 split pin Blocking support Reference pin Code N Item Description Qty 37 36 35 34 33 32 31 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 11 10 09 08 07 06 05 04 0...

Страница 35: ...time facilitating the removal of swarf Contact time of the cutting edges of the cutter with the material to be drilled bear in mind that the faster the hole is made the greater the efficiency Observan...

Страница 36: ...les cembre com www cembre it Cembre S a r l 22 Avenue Ferdinand de Lesseps 91420 Morangis France T l 01 60 49 11 90 Fax 01 60 49 29 10 CS 92014 91423 Morangis C dex E mail info cembre fr www cembre fr...

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