Ceco DEAN PUMP R440 Скачать руководство пользователя страница 8

PUMP COOLING REQUIREMENTS

Pumps may be furnished with the following jackets or cooling coil:

1) Stuffing box

2) Mechanical seal gland (optional)

3) Casing pedestals (optional)

4) Bearing housing cooling coil (optional)

Cooling is recommended under the following conditions:

STUFFING BOX COOLING

1) With  a  mechanical  seal  when  the  application  requires

cooling.

2) With a mechanical seal when pumping liquids of 0.75 specific

gravity, or less, when the pumping temperature permits further
cooling.

3) With  stuffing  box  packing,  except  Grafoil,  at  temperatures

above 250°F.

MECHANICAL SEAL GLAND COOLING

When  the  mechanical  seal  application  requires  cooling  of  the
seal faces. This depends on the liquid pumped and the pumping
temperature.

BEARING HOUSING COOLING 

At  pumping  temperatures  below  500°F,  such  cooling  is  rarely
necessary.  Excessive  cooling  of  the  bearing  housing  may  lead 
to early bearing failure from moisture condensation and contami-
nation of the oil.

COOLING WATER PIPING

The cooling water piping depends on what cooling coil or jackets
are  furnished  and  used.  Jackets  to  be  piped  in  series  are,  Casing
Pedestal  Cooling,  Stuffing  Box  Cooling,  and  Bearing  Housing
Cooling, with the cooling water to flow in that sequence. Not all of
these  jackets  will  necessarily  be  used.  All  other  jackets  or  cooling
coil should be piped in parallel with separate flow to each. The cus-
tomer must provide piping and a shut-off valve on each cooling inlet.
The customer must also provide the outlet piping from each jacket or
cooling coil, fitted with a pressure relief valve set at a maximum of
150 PSIG, and then a flow control valve. Pipe each outlet from the
valve  to  it's  own  sight  drain  or  through  a  suitable  flow  indicating
device into the plant cooling water system.

In  no  case  should  the  outlets  be  piped  into  the  municipal  water
system.

COOLING WATER FLOW RATES

Stuffing box cooling,

when used, has flow rates related to pumping

temperature. See the chart below. The lower flow rates will lead to
higher cooling water temperature and promote more rapid scaling
within the jacket. Higher flow rates will do no harm.

Mechanical seal gland cooling 

flow should be adjusted to about 1/2

GPM.

Bearing housing cooling 

flow rate, when not in series with the stuff-

ing box cooling, should be adjusted to 1/2 GPM. This will maintain
the oil temperature below 130°F at all pumping temperatures.

The  pumps  may  be  operated  without  bearing  housing  cooling  if
experience  with  the  particular  installation  shows  that  the  bearing
temperature, without cooling, does not rise above 200°F.
As  stated  before,  pumps  operating  at  500°F  and  lower,  seldom
require bearing housing cooling.

Casing pedestal cooling  

flow rates are equal to stuffing box cooling

flow rates when piped in series. If piped separately, the flow need
not be over 1/2 GPM.

WARNING—EXTREME  HAZARD  TO  PERSONNEL:  When  cool ing
water  is  used  to  cool  the  stuffing  box,  gland,  or  bearing  housing
jackets, it is mandatory that the cooling water be allowed to flow at
any time the pump is running. Closing the inlet and/or outlet valves
under  running  conditions  may  result  In  the  water  In  the  jackets
reaching  high  pressure  which  may  lead  to  the  rupture  of  a  water
jacket with extreme hazard to personnel.

WARNING—EXTREME HAZARD TO PERSONNEL: Improper connec-
tion  of  cooling  water  piping  may  result  in  the  injection  of  cooling
water into the pump stuffing box and into the pumpage. Depending
on  temperature  this  may  cause  a  violent  steam  explosion  in  the
pump, piping, or associated equipment with extreme hazard to per-
sonnel. It may also cause serious contamination of the pumpage and
heavy corrosion of pump or equipment parts.

CASING PEDESTAL COOLING

Casing pedestal cooling is used to equalize and minimize thermal
expansion of the pedestal pump supports.

300

300

400

500

600

700

800

200

200

100

50

100

TYPICAL SEAL CHAMBER
COOLING DATA
BASED ON COOLING
WATER INLET
TEMPERATURE OF 70

O

F,

AND PUMPING HEAT
TRANSFER LIQUID

FLOW RATE-GPM

PUMPING TEMPERATURE-F

Temperature of Pumpage in the Seal Cavity

6

1
2

3
4

5

C

ASING

B

ACK

C

OVER WITH

J

ACKETED

S

TUFFING

B

OX

AS VIEWED FROM THE MOTOR END OF THE PUMP

,

SHOWING THE PIPING CONNECTIONS

.

SEAL CHAMBER
CONNECTION

JACKET COOLING
INLET

JACKET COOLING
OUTLET

WARNING: Improper con-
nection of cooling and/or
seal connection piping may
be dangerous and may 
seriously damage pump 
and system.

SEAL CHAMBER
CONNECTION

Содержание DEAN PUMP R440

Страница 1: ...Horizontal Process Pumps Instruction Manual MC 1 5 40 DO NOT INSTALL OPERATE OR SERVICE THIS PUMP BEFORE READING THE ENTIRE MANUAL DEAN PUMP SERIES R5000...

Страница 2: ...rication 7 Starting the Pump 8 Filling 8 Operating 8 Pump Start Up Check List 8 9 Spare Parts 9 Ordering Spare Parts 9 Pump Section Views 10 Pump Parts List 10 Disassembly and Assembly Procedures 11 1...

Страница 3: ...our factory or the replacement F O B our factory as the case may be or any Dean Products which shall have been deter mined by us after notice to us and inspection by us within the war ranty period to...

Страница 4: ...er 2 AISI 1020 13 Fibre Sheet Non Asbestos Fibre 3 316SS ASTM A744 Grade CF8M 14 Buna N Rubber 4 AISI 4140 ASTM A193 B7 Steel 15 Steel Finned Stainless Steel Tube with Steel End Fittings 5 ASTM A194 G...

Страница 5: ...base plate and pump mounting is 1 Place baseplate with pump and driver mounted thereon on the pump foundation 2 Use wedges under the baseplate edges at each foundation bolt to properly support and lev...

Страница 6: ...ed before the baseplate is grouted to the foundation and again before the pump is first started If the baseplate mounting instructions have been carefully followed no difficulties in making the alignm...

Страница 7: ...movement of the shaft measured at the shaft coupling when the pump is mounted on its baseplate and that baseplate is fully bolted to a properly designed foundation and is fully grouted in place For a...

Страница 8: ...ll do no harm Mechanical seal gland cooling flow should be adjusted to about 1 2 GPM Bearing housing cooling flow rate when not in series with the stuff ing box cooling should be adjusted to 1 2 GPM T...

Страница 9: ...factur ing plant Connection 7 is for the Automatic Oiler Bull s Eye Oil Level Indicator which is shipped in a box in the coupling guard assembly and must be installed into one of these two connections...

Страница 10: ...ections on both sides so that you can place the oiler on the side that is most easily viewed The pump was shipped with a plastic shipping protector in one of the connections and the other is plugged F...

Страница 11: ...direction of rotation to be observed A direction of rotation arrow is shown on the front of the pump casing If rotation is incorrect change the wiring connections and recheck rotation Operating the pu...

Страница 12: ...PARTS These points must be checked after pump installation and before starting up the pump 1 Read instruction manual thoroughly and understand it 2 Review pump order head sheet for the service rating...

Страница 13: ...sing Capscrew 9 Bearing Housing Foot 10 Shaft Sleeve 10K Shaft Sleeve Key 12 Impeller Bolt 12A Impeller Washer 12B Impeller Lock Washer 12C Impeller Washer Pin 13 Seal Chamber Gland Packing Gland 14 G...

Страница 14: ...the pump Hook a lifting hoist to the lifting eye s of the motor and take the slack out of the cable or chain Make sure that all of the components of the lifting apparatus are capable of lifting the w...

Страница 15: ...saw or otherwise cut parts to remove them Explosion and or fuming could occur causing personal injury death and or equipment damage Do not hammer on any parts Personal injury and or damage to equipmen...

Страница 16: ...ring 75B over the shaft before pressing on the last bearing s I Place a new bearing lock washer 31A onto the pump shaft 29 Tighten the bearing lock nut 31 against the lock washer to 75 ft lb while hol...

Страница 17: ...proximately 90 from the blind hole w Replace the coupling key into the keyway at the coupling end of the pump shaft 29 x If the pump and driver are independently mounted to a com mon baseplate place t...

Страница 18: ...ull contact with the base lightly tighten the casing stud nuts 5C and the bolts that retain the motor sup port 83 to the bearing housing 26 al Tighten the casing stud nuts 5C evenly to 105 ft lb am Ti...

Страница 19: ...Shaft Sleeve 10K Shaft Sleeve Key 12 Impeller Bolt Nut on R440 12A Impeller Washer 12B Impeller Lock Washer 12C Impeller Washer Pin 13 Seal Chamber Gland Packing Gland 14 Gland Stud 15 Gland Nut 17 La...

Страница 20: ...essure in the system when the pump was stopped the quality type and condition of the isolation valves the thermal expan sion values of the fluid and the pump material and the change in the vapor press...

Страница 21: ...onary 95A and gland 13 Remove the mechanical seal stationary 95A from the gland 13 f Remove the four capscrews securing the cradle spacer 7 to the bearing housing 26 and remove the cradle spacer g Rem...

Страница 22: ...t lb j Replace the bearing housing cooling coil after the shaft has been reinstalled Use a new gasket and tighten the cooling coil cap screws snugly and evenly to avoid oil leakage Torque cap screws t...

Страница 23: ...e stuffing box may be packed either with or without a lantern ring also known as a seal cage or lantern gland as the service of the pump dictates When the pump suction pressure is above 100 psig a lan...

Страница 24: ...ints at 90 intervals until the stuffing box is nearly full 5 Put the packing gland in place and pull up the gland stud nuts firmly Back the gland stud nuts off to finger tightness 6 Rotate the pump sh...

Страница 25: ...ump casing back cover 22 carefully into place secure it with the two capscrews and then guide the seal gland insert and gaskets together with the gland carefully into position Reassemble the pump Now...

Страница 26: ...ng away from the insert 315 Lubricate the outside diameter of the seat rings 328 the inside of the casing back cover 22 and the inside of the mechanical seal gland 300 if the seat rings 328 are Grafoi...

Страница 27: ...ly top quality tools Stop the pump Turn off the power supply electricity steam etc to the pump driver motor turbine engine etc and lock the switching device so that it cannot be restarted Tag the swit...

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