Ceco DEAN PUMP R440 Скачать руководство пользователя страница 12

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PUMP START UP CHECK LIST

To avoid prolonged down time and facilitate rapid repair of dam-

aged pump parts, Dean recommends that the pump user maintain a
minimum stock of spare parts. If the pump service is critical or the
pump parts are of special materials,  spare parts stock is even more
important  to  the  user.  Such  spares  inventory  may  extend  from  a
spare mechanical seal or seal parts through complete casing back-
cover-impeller-bear ing  housing  assemblies  prepared  for  immediate
insertion in the pump casing. Consult your Dean representative who
will assist you in selecting your spares stock.

ORDERING SPARE PARTS

Spare  part  orders  will  be  handled  with  a  minimum  delay  if
the  following information is furnished by the customer with the
order:

1) Give  the  pump  serial  number  and  size.  These  may  be

found  on  the  pump  name  plate.  The  serial  number  is  also
stamped on the suction flange or the top edge of the bear-
ing housing front flange.

2) Give  the  part  name,  part  number,  and  material  of  part.

These should agree with the standard parts list.

3) Give the quantity of each part required.

4) Give complete shipping instructions.

SPARE PARTS

These  points  must  be  checked  after  pump  installation  and  before
starting up the pump.

1) Read instruction manual thoroughly and understand it.

2) Review  pump  order  head  sheet  for  the  service  rating  of  the

pump and any special features.

3) Check all piping connections making certain that they are both

tight and in the proper places. All piping includes seal, cooling,
or heating piping.

4) Make sure that the baseplate has been properly installed.

5) Check the electrical or steam line connections to the driver.

6) Break the coupling by removing the coupling spacer assembly

and  bump  the  motor  starting  button  to  check  motor  rotation.
Operating  the  pump  in  reverse  rotation  may  cause  extensive
damage. If driver rotation is correct, replace the coupling spac-

er. If not, connect the wiring for proper rotation and recheck.

7) Check coupling for proper alignment. Realign if neces sary.

8) If  pump  seal  chamber  is  packed,  check  to  be  sure  that

gland stud nuts are pulled up only finger tight and that the
gland is not cocked.

9) Rotate  the  pump  shaft  by  hand  to  be  sure  there  is  no

binding or rubbing within the pump or driver. Correct any
difficulties at once.

10) Check to see that the pump is properly lubricated.

11) Remove all dirt, waste, tools, and construction debris from

the area.

12) Check to see that the coupling guard is securely in place.

Содержание DEAN PUMP R440

Страница 1: ...Horizontal Process Pumps Instruction Manual MC 1 5 40 DO NOT INSTALL OPERATE OR SERVICE THIS PUMP BEFORE READING THE ENTIRE MANUAL DEAN PUMP SERIES R5000...

Страница 2: ...rication 7 Starting the Pump 8 Filling 8 Operating 8 Pump Start Up Check List 8 9 Spare Parts 9 Ordering Spare Parts 9 Pump Section Views 10 Pump Parts List 10 Disassembly and Assembly Procedures 11 1...

Страница 3: ...our factory or the replacement F O B our factory as the case may be or any Dean Products which shall have been deter mined by us after notice to us and inspection by us within the war ranty period to...

Страница 4: ...er 2 AISI 1020 13 Fibre Sheet Non Asbestos Fibre 3 316SS ASTM A744 Grade CF8M 14 Buna N Rubber 4 AISI 4140 ASTM A193 B7 Steel 15 Steel Finned Stainless Steel Tube with Steel End Fittings 5 ASTM A194 G...

Страница 5: ...base plate and pump mounting is 1 Place baseplate with pump and driver mounted thereon on the pump foundation 2 Use wedges under the baseplate edges at each foundation bolt to properly support and lev...

Страница 6: ...ed before the baseplate is grouted to the foundation and again before the pump is first started If the baseplate mounting instructions have been carefully followed no difficulties in making the alignm...

Страница 7: ...movement of the shaft measured at the shaft coupling when the pump is mounted on its baseplate and that baseplate is fully bolted to a properly designed foundation and is fully grouted in place For a...

Страница 8: ...ll do no harm Mechanical seal gland cooling flow should be adjusted to about 1 2 GPM Bearing housing cooling flow rate when not in series with the stuff ing box cooling should be adjusted to 1 2 GPM T...

Страница 9: ...factur ing plant Connection 7 is for the Automatic Oiler Bull s Eye Oil Level Indicator which is shipped in a box in the coupling guard assembly and must be installed into one of these two connections...

Страница 10: ...ections on both sides so that you can place the oiler on the side that is most easily viewed The pump was shipped with a plastic shipping protector in one of the connections and the other is plugged F...

Страница 11: ...direction of rotation to be observed A direction of rotation arrow is shown on the front of the pump casing If rotation is incorrect change the wiring connections and recheck rotation Operating the pu...

Страница 12: ...PARTS These points must be checked after pump installation and before starting up the pump 1 Read instruction manual thoroughly and understand it 2 Review pump order head sheet for the service rating...

Страница 13: ...sing Capscrew 9 Bearing Housing Foot 10 Shaft Sleeve 10K Shaft Sleeve Key 12 Impeller Bolt 12A Impeller Washer 12B Impeller Lock Washer 12C Impeller Washer Pin 13 Seal Chamber Gland Packing Gland 14 G...

Страница 14: ...the pump Hook a lifting hoist to the lifting eye s of the motor and take the slack out of the cable or chain Make sure that all of the components of the lifting apparatus are capable of lifting the w...

Страница 15: ...saw or otherwise cut parts to remove them Explosion and or fuming could occur causing personal injury death and or equipment damage Do not hammer on any parts Personal injury and or damage to equipmen...

Страница 16: ...ring 75B over the shaft before pressing on the last bearing s I Place a new bearing lock washer 31A onto the pump shaft 29 Tighten the bearing lock nut 31 against the lock washer to 75 ft lb while hol...

Страница 17: ...proximately 90 from the blind hole w Replace the coupling key into the keyway at the coupling end of the pump shaft 29 x If the pump and driver are independently mounted to a com mon baseplate place t...

Страница 18: ...ull contact with the base lightly tighten the casing stud nuts 5C and the bolts that retain the motor sup port 83 to the bearing housing 26 al Tighten the casing stud nuts 5C evenly to 105 ft lb am Ti...

Страница 19: ...Shaft Sleeve 10K Shaft Sleeve Key 12 Impeller Bolt Nut on R440 12A Impeller Washer 12B Impeller Lock Washer 12C Impeller Washer Pin 13 Seal Chamber Gland Packing Gland 14 Gland Stud 15 Gland Nut 17 La...

Страница 20: ...essure in the system when the pump was stopped the quality type and condition of the isolation valves the thermal expan sion values of the fluid and the pump material and the change in the vapor press...

Страница 21: ...onary 95A and gland 13 Remove the mechanical seal stationary 95A from the gland 13 f Remove the four capscrews securing the cradle spacer 7 to the bearing housing 26 and remove the cradle spacer g Rem...

Страница 22: ...t lb j Replace the bearing housing cooling coil after the shaft has been reinstalled Use a new gasket and tighten the cooling coil cap screws snugly and evenly to avoid oil leakage Torque cap screws t...

Страница 23: ...e stuffing box may be packed either with or without a lantern ring also known as a seal cage or lantern gland as the service of the pump dictates When the pump suction pressure is above 100 psig a lan...

Страница 24: ...ints at 90 intervals until the stuffing box is nearly full 5 Put the packing gland in place and pull up the gland stud nuts firmly Back the gland stud nuts off to finger tightness 6 Rotate the pump sh...

Страница 25: ...ump casing back cover 22 carefully into place secure it with the two capscrews and then guide the seal gland insert and gaskets together with the gland carefully into position Reassemble the pump Now...

Страница 26: ...ng away from the insert 315 Lubricate the outside diameter of the seat rings 328 the inside of the casing back cover 22 and the inside of the mechanical seal gland 300 if the seat rings 328 are Grafoi...

Страница 27: ...ly top quality tools Stop the pump Turn off the power supply electricity steam etc to the pump driver motor turbine engine etc and lock the switching device so that it cannot be restarted Tag the swit...

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