Ceco Dean Pump pH2110 Series Скачать руководство пользователя страница 9

7

6) If the base plate is un-grouted, nonmetallic, and is anchored

down, multiply the original values of Table 2 by 70%.

Compare these values with the Table 2 corrected values of

Step 2 above. Use the lesser of the two corrected values as the

Table 2 corrected values. Multiply the values of Tables 1, 3,

and 4 by 70%. If any of the values of the de-rated Table 2 are

lower than the corresponding values in the de-rated Table 1,

substitute the lower of the values into Table 1.

7) Solve the equation of Equation Set #1 using the corrected

allowable values of Table 1. The result for each of the twelve

equations must be less than 1.00 for an acceptable applica-

tion.

8) Solve the equation of Equation Set #2 using the corrected

allowable values of Table 2. The result must be less than 1.0 to

be acceptable.

9) Solve the equation of Equation Set #3 using the allowable (or

corrected values if the base plate is either non-metal or un-

grouted) values from Table 3. The result must be between –1.0

and +1.0 to be acceptable.

10) Solve the equation of Equation Set #4 using the allowable (or

corrected values if the base plate is either non-metal or un-

grouted) values from Table 4. The result must be between –1.0

and +1.0 to be acceptable.

11) Use the solution of equation 3(a) and the solution of equation

4(b) to solve equation #5. The result must be less than 1.0.

12) If all the solutions of all the equation sets result in acceptable

values, the loads are within acceptable limits.

E

QUATION

S

ETS

Fxs

 1.0,

Fys

 1.0,

Fzs

 1.0,

Mxs

 1.0,

Mys

 1.0,

Mzs

 1.0,

Table 1

Individual Loading

1

Fxs max

Fys max

Fzs max

Mxs max

Mys max

Mzs max

Fxd

 1.0, Fyd

 1.0,

Fzd

 1.0,

Mxd

 1.0,

Myd

 1.0,

Mzd

 1.0

Fxd max

Fyd max

Fzd max

Mxd max

Myd max

Mzd max

S

ET

E

QUATIONS

R

EFERENCE

R

EMARKS

Fxs

+

Fys

+

Fzs

+

Mxs

+

Mys

+

Mzs

+

Table 2

Nozzle Stress, 

2

Fxs max

Fys max

Fzs max

Mxs max

Mys max

Mzs max

 1.0

Hold-Down Bolt

Stress, Pump Slippage

Fxd

+

Fyd

+

Fzd

+

Mxd

+

Myd

+

Mzd

Fxd max

Fyd max

Fzd max

Mxd max

Myd max

Mzd max

1/2    x

Fys

+

Mxs

+

Mys

+

Mzs

+

Table 3

y-Axis Movement

3

-1.0 

 a =

Fys max

Mxs max

Mys max

Mzs max

 1.0

Fyd

+

Mxd

+

Myd

+

Mzd

Fyd max

Mxd max

Myd max

Mzd max

Fxs

+

Fzs

+

Mxs

+

Mys

+

Mzs

+

Table 4

z-Axis Movement

4

Fxs max

Fzs max

Mxs max

Mys max

Mzs max

 1.0

Fxd

+

Fyd

+

Fzd

+

Mxd

+

Myd

+

Mzd

Fxd max

Fyd max

Fzd max

Mxd max

Myd max

Mzd max

-1.0 

 b =

5

a

2

+ b

2

 1.0

Combined Axis Movement

Notes:

1) The loads shown in Tables 1 through 4 are for a pump

mounted upon a fully grouted metal base plate with anchor

bolts.

2) The loads given in Tables 1 through 4 are for pumps con-

structed of 316 Stainless Steel when operated between

–20°F. and 100°F.

3) The temperature for a corresponding allowable nozzle load

is the temperature of the pumped liquid.

4) For an individual(single) load, the value of the applied load

must not exceed the maximum allowable value, for that

location, given in Table 1. i.e. The applied load divided by

the allowable load must be less than or equal to 1.0.

5) For a combination of more than one force and/or moment,

the applied loads must not exceed any limit of any Equation

(Sets 2 through 5) or any table (2 through 4).

6) When combining loads, the absolute value of any individual

load must not exceed the value given in Table 1.

7) The loads in the tables must be multiplied by adjustment

factors when applicable. The lowest correction factor must

be applied when more than one adjustment factor is

involved. There are cases where one adjustment factor is

applied in Table 2 and another adjustment factor is applied

to Tables 3 and 4. 

Adjustment of allowable loads is required for:

Pump constructed of a material other than 316 S/S.
Pumping Liquid at temperatures above 100°F.
The base plate is not grouted.
The base plate is nonmetallic.

INSTRUCTIONS FOR USE OF ALLOWABLE LOADS

1) Determine the applied nozzle loads from the suction and dis-

charge piping systems.

2) Use the correction factor from Table 5 for the pump material

and operating temperature. For intermediate temperatures not

shown in Table 5 linear interpolation is permitted. Multiply the

values in Table 2 (For the applicable pump size) by the correc-

tion factor to obtain the allowable values.

3) If the base plate is metal, fully grouted, and anchored, evaluate

the values of the de-rated Table 2 to see if any value is lower

than the corresponding value in Table 1. If so, substitute the

lower of the values into Table 1. No corrections are needed to

Tables 3 and 4. Go to step 7.

4) If the base plate is un-grouted metal that is anchored down, use

the corrected values of Table 2 from Step 2 above and 80% of

the values in Tables 3 and 4. After adjusting the values in

Tables 3 and 4, if the absolute values of any of them or the

adjusted values of Table 2 (from Step 2 above) are lower than

the corresponding values in Table 1, substitute the lower of the

values into Table 1. Go to step 7.

5) If the base plate is grouted, anchored, and non-metallic, multi-

ply the original values of Table 2 by 80%. Compare these cor-

rected values with the Table 2 corrected values of Step 2

above. Use the lesser of the two corrected values as the Table 2

corrected values. Multiply the values of Tables 1, 3, and 4 by

80%. If any of the values of the de-rated table 2 are lower than

the corresponding values in the de-rated Table 1, substitute the

lower of the values into Table 1. Go to step 7.

Содержание Dean Pump pH2110 Series

Страница 1: ...Horizontal Process Pumps Instruction Manual MC 1 2 35 DO NOT INSTALL OPERATE OR SERVICE THIS PUMP BEFORE READING THE ENTIRE MANUAL DEAN PUMP SERIES PH PHP...

Страница 2: ...View 13 pH2110 Parts List 13 Pump Designation Code for pH2140 14 pH2140 Pump Sectional View 14 pH2140 Parts List 14 Pump Designation Code for pH2170 pH3170 15 pH2170 pH3170 Pump Sectional Views 15 pH2...

Страница 3: ...1 4 Shaft Sleeve Diameter 13 8 13 4 21 8 21 8 21 4 Stuffing Box Dimensions Length Depth 21 8 23 4 23 4 23 4 37 8 Inside Diameter Bore 2 21 2 27 8 27 8 31 4 Shaft Sleeve Diameter 13 8 13 4 21 8 21 8 21...

Страница 4: ...2 SERIES PH HORIZONTAL PROCESS PUMPS WORKING PRESSURE PUMPING TEMPERATURE PH2110 PH2140 PH2170 PHP2110 PHP2140 MAXIMUM ALLOWABLE WORKING PRESSURE CURVES PH3170 PH2180...

Страница 5: ...our factory or the replacement F O B our factory as the case may be or any Dean Products which shall have been deter mined by us after notice to us and inspection by us within the war ranty period to...

Страница 6: ...mounted thereon on the pump foundation 2 Use wedges under the baseplate edges at each foundation bolt to properly support and level the unit Check this with a spirit level Pull down the baseplate mou...

Страница 7: ...d If the baseplate mounting instructions have been carefully followed no difficulties in making the alignment should be experienced Failure to properly align the unit will result in vibration short be...

Страница 8: ...cation are as specified by the American National Standard for Centrifugal and Vertical Pumps for Allowable Nozzle Loads ANSI HI 9 6 2 2001 For additional information and application including examples...

Страница 9: ...een 20 F and 100 F 3 The temperature for a corresponding allowable nozzle load is the temperature of the pumped liquid 4 For an individual single load the value of the applied load must not exceed the...

Страница 10: ...0 400 1400 1350 3250 1200 1500 690 PH2170 A80 4x6x131 2 2700 1350 1500 1300 1300 1100 1400 1350 3250 1200 1500 690 PH3170 A20 11 2x3x131 2 2700 1350 1500 1300 670 670 1400 1350 3250 530 530 530 A30 2x...

Страница 11: ...Size Forces lb Moments ft lb Forces lb Moments ft lb Fys Mxs Mys Mzs Fyd Mxd Myd Mzd max max max max max max max max PH2110 2000 900 1200 1250 1500 500 1500 1250 PH2140 2170 3170 3500 1300 1300 3000...

Страница 12: ...ARNING COOLING WATER PIPING The cooling water piping depends on what cooling coil or jackets are furnished and used Jackets to be piped in series are Seal Chamber Cooling and Bearing Housing Cooling C...

Страница 13: ...sealing is accomplished with shaft packing or a mechanical face seal See that all of the connections into the pressure containing cavity are sealed or connected to a related piping system that also ha...

Страница 14: ...p at once and correct the problem These points must be checked after pump installation and before starting up the pump 1 Read instruction manual thoroughly and understand it 2 Review pump order head s...

Страница 15: ...l Back 77 Casing Gasket 77A Impeller Gasket 77B End Cover Gasket 80 Vent 83 Motor Support C Face 95A Mechanical Seal Stationary 95B Mechanical Seal Rotary 109 Bearing Housing Oil Cooler Section Drawin...

Страница 16: ...Rear 77 Casing Gasket 77A Impeller Gasket 77B End Cover Gasket 80 Vent 83 Motor Support C Face 95A Mechanical Seal Stationary 95B Mechanical Seal Rotary 109 Bearing Housing Oil Cooler PUMP WITH STAND...

Страница 17: ...arts that are interchangeable in all pH2170 pH3170 series pumps Feet are cast integral with the casing in certain pump sizes and materials pH2171 pH3171 Pump with Standard Seal Chamber no jacketing pH...

Страница 18: ...nd Stud 15 Gland Nut 17 Lantern Ring Denotes parts that are interchangeable in all pH2180 series pumps pH2181 Pump with Standard Seal Chamber no jacketing pH2182 Pump with Jacketed Seal Chamber pH2184...

Страница 19: ...itioned so as to support the weight of the motor and the motor support 83 when they are separated from the pump Hook a lifting hoist to the lifting eye s of the motor and take the slack out of the cab...

Страница 20: ...DISASSEMBLY PROCEDURE To further dismantle the pump perform the following steps in the sequence shown WARNING Use only high quality tools Flush parts as disassembled to remove hazardous residue from...

Страница 21: ...equipment may occur One example of the above would be overboring the stuffing box or the seal chamber which removes metal that is required to contain fluids Removal of this metal reduces the pres sure...

Страница 22: ...25 the O D of the bearing end cover 28 and the area of the pump shaft 29 onto which the front labyrinth seal 76 will be located q Carefully slide the shaft 29 and bearing 25 25A assem bly impeller en...

Страница 23: ...overtighten ah Reinstall the impeller gasket 77A and the impeller 3 onto the pump shaft 29 Tighten the impeller 3 to 40 ft lb for pH2110 and pHP2110 series pumps Tighten the impeller 3 to 90 ft lb fo...

Страница 24: ...the pump shaft by hand to check for rubbing or binding Go to step bb ax Gently allow the hoist to lower the pump assembly until the weight of the unit seats the bearing housing foot 9 firmly against...

Страница 25: ...he packing when the pump is idle or on stand by service EXTERNAL SEAL CONNECTION TO THE LANTERN RING The sealing liquid introduced to the lantern ring may be from a source external to the pump It must...

Страница 26: ...ner rings are not thoroughly seated in the seal chamber so that outer rings are carrying all the load 4 Dirt and foreign particles in seal chamber are causing rapid scor ing of shaft sleeve 5 Seal cha...

Страница 27: ...earing housing exactly to this dimension Remove the burr if necessary This mark is the seal setting mark Put the mechanical seal rotary unit on the shaft and slide it back against the splash collar As...

Страница 28: ...l prime against a small discharge pressure the priming time will increase and if the pressure is high enough it will not permit the pump to prime If the pump expels air into an empty discharge system...

Страница 29: ...on Capacity T D H Imp Dia Temp RPM Materials of Construction Casing Impeller Shaft Shaft Sleeve Spare Parts in Plant Stock Room Interchangeable with Dean Serial Numbers CUSTOMER S PLANT MAINTENANCE RE...

Страница 30: ...s Use only top quality tools Stop the pump Turn off the power supply electricity steam etc to the pump driver motor turbine engine etc and lock the switching device so that it cannot be restarted Tag...

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