Ceco Dean Pump pH2110 Series Скачать руководство пользователя страница 22

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j) If the pump is of the pH2110 or pHP2110 series, install the

tapered retaining ring (75A) into the groove in the pump shaft

(29) with the tapered side away from the bearing.

k) If the pump is of the pH2140, pHP2140, pH2170, pH3170,

or pH2180 series, place a new bearing lock washer (31A)

onto the pump shaft. Tighten the bearing lock nut (31) against

the lock washer (31A), while holding the shaft (29) against rota-

tion with a hook spanner in the keyway. Another way to keep

the shaft from turning is to place the coupling hub onto the shaft

and hold it with a wrench. Tighten the nut to the torque value

below:

75 ft. lb. on the pH2140 & pHP2140 series

90 ft. lb. on the pH2170 & pH3170 series

100 ft. lb. on the pH2180 series

Bend one of the tabs of the bearing lock washer (31A) into the

corresponding slot in the bearing lock nut (31).

l) Lubricate the O.D. of the thrust bearing (25A), the bore of the

end cover (28), the I.D. of the rear labyrinth seal (76A), and the

area of the pump shaft (29) on which the labyrinth will be

mounted. Slide the bearing end cover (28), labyrinth seal (76A)

assembly carefully over the end of the pump shaft (29), and

fully onto the thrust bearing (25A). Be careful that the o-ring in

the I.D. of the labyrinth seal (76A) does not contact the keyway

of the shaft (29) and be damaged. Placing a piece of plastic

electrical tape over the keyway, before this assembly operation,

will give a measure of protection. The fit between the bearing

(25A) and the bearing end cover (28) may be tight enough that

you may need to tap the end of the pump shaft (29) lightly with

a soft faced hammer to slide the bearing (25A) into the bearing

end cover (28).

m) If the pump is of the pH2110, pHP2110, pH2140, or

pHP2140 series, install the large tapered retaining ring (75B),

with the tapered side away from the bearing (25A), into the

bearing end cover (28) and against the face of the thrust bear-

ing (25A). Position the gap between the ends of the retaining

ring (75B) so that it is centered over the oil return slot in the bore

of the end cover (28). If the pump is of the pH2170, pHP3170,

or pH2180 series, install the bearing lock ring (231) into the

bearing end cover (28) and against the face of the thrust bear-

ing. Place the bearing lock ring washers (231B) onto the bear-

ing lock ring screws (231A) and snug them evenly against the

bearing lock ring (231). Tighten the bearing lock screws

(231A) evenly to 8 ft. lb.

n) Press a new radial bearing (25) onto the pump shaft (29) and

against the shaft shoulder. Press on the inner race, of the bear-

ing, only, do not press on the outer race of the bearing. Press

against the coupling end of the pump shaft (29), do not press

against the end cover (28).

o) Lubricate and install a new end cover gasket (77B), which is an

o-ring, into the groove in the O.D. of the bearing end cover

(28).

p) Lubricate the I.D. of the front labyrinth seal (76), both of the

bores in the bearing housing (26), the O.D. of the radial bear-

ing (25), the O.D. of the bearing end cover (28), and the area

of the pump shaft (29) onto which the front labyrinth seal (76)

will be located.

q) Carefully slide the shaft (29) and bearing (25 & 25A) assem-

bly, impeller end of shaft first, into the bearing housing (26),

from the back end of the bearing housing. Rotate the bearing

end cover (28) so that the “expulsion port” of the rear labyrinth

seal (76A) is towards the bottom of the bearing housing (26).

At this point the drilled holes in the bearing end cover (28) 

will  line  up  with  the  tapped  holes  in  the  bearing 

housing (26). Be careful to hold the axis of the shaft (29) inline

with the axis of the bearing housing (26), and not damage the

o-ring in the bore of the front labyrinth seal (76).

r) Back-off the end cover adjusting screws (28B) until they are not

protruding through the opposite side of the flange of the bear-

ing end cover (28). Install the bearing end cover capscrews

(28A) and lightly snug them down, about 5 ft. lbs.

s) If the pump was purchased with the optional bearing housing

oil cooler (109), re-install it into the bearing housing (26). Install

the oil cooler (109) into the open 1” NPT connection and care-

fully guide the end of the tubing through the tubing connector

on the opposite side of the bearing housing (26). Apply pipe

sealant to the 1” male pipe threads, and tighten the 1” tube

connector into the bearing housing (26) with a torque of 50 ft.

lb. The ferrules used in these tube connectors are plastic, to

enable dis-assembly and re-assembly without damaging the

cooling tube. When tightening these connectors, tighten only to

5 ft. lb.

t) If the pump is of the pH2140, pHP2140, pH2170, pH3170,

or pH2180 series, and if the cradle (7) was removed, replace

it. Center the four tapped holes in the cradle (7) in the holes in

the bearing housing (26). Install the capscrews and tighten

them to:

50 ft. lb. for series pH2140, pHP2140, pH2170, and 

pH3170 

65 ft. lb. for series pH2180 series

u) Replace the shaft sleeve key (10K) and install a new shaft

sleeve (10) onto the pump shaft (29).

v) Replace the coupling key into the keyway at the coupling end

of the pump shaft (29).

w) If the pump and driver are independently mounted to a com-

mon baseplate, place the pump coupling hub (including the

four axial bolts) onto the pump shaft (29), flush with the end of

the pump shaft, and tighten the set screws. Go to step (y).

x) If the pump and driver are connected together by a “C” faced

motor support (83), place the pump coupling hub onto the

pump shaft (29) to the location noted below, and tighten the set

screws.

For use with motor sizes 143TC and 145TC, 

place pump hub to overhang the pump shaft by 

1

/

16

”.

For use with motor sizes 182TC and 184TC, 

place pump hub so that the pump shaft protrudes 

3

/

16

”.

For use with motor sizes 213TC and 215TC, 

place pump hub to overhang the pump shaft 

5

/

16

”.

For use with motor sizes 254TC and 256TC, 

place the pump hub flush with the end of the pump shaft.

For use with motor sizes 284TSC and 286TSC, 

place pump hub to overhang the pump shaft by 

3

/

16

”.

For use with the motor sizes 324TSC, 326TSC,

364TSC and 365TSC, 

place the pump hub flush with the end of the pump shaft.

Содержание Dean Pump pH2110 Series

Страница 1: ...Horizontal Process Pumps Instruction Manual MC 1 2 35 DO NOT INSTALL OPERATE OR SERVICE THIS PUMP BEFORE READING THE ENTIRE MANUAL DEAN PUMP SERIES PH PHP...

Страница 2: ...View 13 pH2110 Parts List 13 Pump Designation Code for pH2140 14 pH2140 Pump Sectional View 14 pH2140 Parts List 14 Pump Designation Code for pH2170 pH3170 15 pH2170 pH3170 Pump Sectional Views 15 pH2...

Страница 3: ...1 4 Shaft Sleeve Diameter 13 8 13 4 21 8 21 8 21 4 Stuffing Box Dimensions Length Depth 21 8 23 4 23 4 23 4 37 8 Inside Diameter Bore 2 21 2 27 8 27 8 31 4 Shaft Sleeve Diameter 13 8 13 4 21 8 21 8 21...

Страница 4: ...2 SERIES PH HORIZONTAL PROCESS PUMPS WORKING PRESSURE PUMPING TEMPERATURE PH2110 PH2140 PH2170 PHP2110 PHP2140 MAXIMUM ALLOWABLE WORKING PRESSURE CURVES PH3170 PH2180...

Страница 5: ...our factory or the replacement F O B our factory as the case may be or any Dean Products which shall have been deter mined by us after notice to us and inspection by us within the war ranty period to...

Страница 6: ...mounted thereon on the pump foundation 2 Use wedges under the baseplate edges at each foundation bolt to properly support and level the unit Check this with a spirit level Pull down the baseplate mou...

Страница 7: ...d If the baseplate mounting instructions have been carefully followed no difficulties in making the alignment should be experienced Failure to properly align the unit will result in vibration short be...

Страница 8: ...cation are as specified by the American National Standard for Centrifugal and Vertical Pumps for Allowable Nozzle Loads ANSI HI 9 6 2 2001 For additional information and application including examples...

Страница 9: ...een 20 F and 100 F 3 The temperature for a corresponding allowable nozzle load is the temperature of the pumped liquid 4 For an individual single load the value of the applied load must not exceed the...

Страница 10: ...0 400 1400 1350 3250 1200 1500 690 PH2170 A80 4x6x131 2 2700 1350 1500 1300 1300 1100 1400 1350 3250 1200 1500 690 PH3170 A20 11 2x3x131 2 2700 1350 1500 1300 670 670 1400 1350 3250 530 530 530 A30 2x...

Страница 11: ...Size Forces lb Moments ft lb Forces lb Moments ft lb Fys Mxs Mys Mzs Fyd Mxd Myd Mzd max max max max max max max max PH2110 2000 900 1200 1250 1500 500 1500 1250 PH2140 2170 3170 3500 1300 1300 3000...

Страница 12: ...ARNING COOLING WATER PIPING The cooling water piping depends on what cooling coil or jackets are furnished and used Jackets to be piped in series are Seal Chamber Cooling and Bearing Housing Cooling C...

Страница 13: ...sealing is accomplished with shaft packing or a mechanical face seal See that all of the connections into the pressure containing cavity are sealed or connected to a related piping system that also ha...

Страница 14: ...p at once and correct the problem These points must be checked after pump installation and before starting up the pump 1 Read instruction manual thoroughly and understand it 2 Review pump order head s...

Страница 15: ...l Back 77 Casing Gasket 77A Impeller Gasket 77B End Cover Gasket 80 Vent 83 Motor Support C Face 95A Mechanical Seal Stationary 95B Mechanical Seal Rotary 109 Bearing Housing Oil Cooler Section Drawin...

Страница 16: ...Rear 77 Casing Gasket 77A Impeller Gasket 77B End Cover Gasket 80 Vent 83 Motor Support C Face 95A Mechanical Seal Stationary 95B Mechanical Seal Rotary 109 Bearing Housing Oil Cooler PUMP WITH STAND...

Страница 17: ...arts that are interchangeable in all pH2170 pH3170 series pumps Feet are cast integral with the casing in certain pump sizes and materials pH2171 pH3171 Pump with Standard Seal Chamber no jacketing pH...

Страница 18: ...nd Stud 15 Gland Nut 17 Lantern Ring Denotes parts that are interchangeable in all pH2180 series pumps pH2181 Pump with Standard Seal Chamber no jacketing pH2182 Pump with Jacketed Seal Chamber pH2184...

Страница 19: ...itioned so as to support the weight of the motor and the motor support 83 when they are separated from the pump Hook a lifting hoist to the lifting eye s of the motor and take the slack out of the cab...

Страница 20: ...DISASSEMBLY PROCEDURE To further dismantle the pump perform the following steps in the sequence shown WARNING Use only high quality tools Flush parts as disassembled to remove hazardous residue from...

Страница 21: ...equipment may occur One example of the above would be overboring the stuffing box or the seal chamber which removes metal that is required to contain fluids Removal of this metal reduces the pres sure...

Страница 22: ...25 the O D of the bearing end cover 28 and the area of the pump shaft 29 onto which the front labyrinth seal 76 will be located q Carefully slide the shaft 29 and bearing 25 25A assem bly impeller en...

Страница 23: ...overtighten ah Reinstall the impeller gasket 77A and the impeller 3 onto the pump shaft 29 Tighten the impeller 3 to 40 ft lb for pH2110 and pHP2110 series pumps Tighten the impeller 3 to 90 ft lb fo...

Страница 24: ...the pump shaft by hand to check for rubbing or binding Go to step bb ax Gently allow the hoist to lower the pump assembly until the weight of the unit seats the bearing housing foot 9 firmly against...

Страница 25: ...he packing when the pump is idle or on stand by service EXTERNAL SEAL CONNECTION TO THE LANTERN RING The sealing liquid introduced to the lantern ring may be from a source external to the pump It must...

Страница 26: ...ner rings are not thoroughly seated in the seal chamber so that outer rings are carrying all the load 4 Dirt and foreign particles in seal chamber are causing rapid scor ing of shaft sleeve 5 Seal cha...

Страница 27: ...earing housing exactly to this dimension Remove the burr if necessary This mark is the seal setting mark Put the mechanical seal rotary unit on the shaft and slide it back against the splash collar As...

Страница 28: ...l prime against a small discharge pressure the priming time will increase and if the pressure is high enough it will not permit the pump to prime If the pump expels air into an empty discharge system...

Страница 29: ...on Capacity T D H Imp Dia Temp RPM Materials of Construction Casing Impeller Shaft Shaft Sleeve Spare Parts in Plant Stock Room Interchangeable with Dean Serial Numbers CUSTOMER S PLANT MAINTENANCE RE...

Страница 30: ...s Use only top quality tools Stop the pump Turn off the power supply electricity steam etc to the pump driver motor turbine engine etc and lock the switching device so that it cannot be restarted Tag...

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