Ceco Dean Pump pH2110 Series Скачать руководство пользователя страница 12

PUMP COOLING REQUIREMENTS

10

Pumps are furnished with optional seal chamber jacket, jacketed

casing, jacketed mechanical seal gland, and bearing housing cool-

ing coil according to the pump service.

SEAL CHAMBER COOLING

Cooling is recommended under these conditions:

1) With a mechanical seal when the pumping temperature is

above 350°F. Individual plant specifications may require cool-

ing above 250°F. 

Specific applications or liquids may require

cooling at lower temperatures.

2) With a mechanical seal when pumping liquids of 0.75 specific

gravity, or less, when the pumping temperature permits further

cooling.

3) With packing at temperatures above 250°F.

MECHANICAL SEAL GLAND COOLING

Mechanical seal gland cooling is generally applied under the same

conditions as those for seal chamber cooling. For pumping tempera-

tures only slightly above those requiring seal chamber cooling,

gland cooling may not be required on a specific application.

BEARING HOUSING COOLING

Cooling of the bearing housing is applied to cool the lubricating oil

and bearings. At pumping temperatures below 500°F. Such cooling

is rarely necessary. Excessive cooling of the bearing housing may

lead to early bearing failure from moisture condensation contamina-

tion of the oil.

J

ACKETED

S

EAL

C

HAMBER

C

ONNECTIONS

P

H 2110 S

ERIES

P

UMPS

J

ACKETED

S

EAL

C

HAMBER

C

ONNECTIONS

P

H 2140/2170/3170 & 2180 S

ERIES

P

UMPS

INSTALLATION OF COOLING AND/OR SEAL CONNECTION PIPING TO THE PROPER CONNECTIONS IN MANDATORY. PUMP JACKET COOL-

ING WATER INSTALLED TO THE SEAL CONNECTIONS WILL RESULT IN INJECTION OF WATER INTO THE PUMPAGE WHICH MAY CAUSE SERI-

OUS CONTAMINATION OF THE PRODUCT AND HEAVY CORROSION. DEPENDING ON TEMPERATURE, IT MAY ALSO CAUSE A VIOLENT

STEAM EXPLOSION IN THE PUMP OR ASSOCIATED PIPING OR EQUIPMENT WITH EXTREME HAZARD TO PERSONNEL.

IMPORTANT WARNING

COOLING WATER PIPING

The cooling water piping depends on what cooling coil or jackets

are furnished and used. Jackets to be piped in series are Seal

Chamber Cooling, and Bearing Housing Cooling Coil, with the

cooling water to flow in that sequence. Not all of these jackets will

necessarily be used. All other jackets or cooling coil should be piped

in parallel with separate flow to each. The customer must provide

piping and a shut-off valve on each cooling inlet. The customer must

also provide the outlet piping from each jacket or cooling coil, fitted

with a pressure relief valve set at a maximum of 150 psig. and then

a flow control valve.

The relief valve is installed between the jacket and the flow control

valve to relieve any dangerous pressure that could develop in the

jacket. Pipe each outlet from the flow control valve to an open sight

drain or through a suitable flow indicating device into the plant cool-

ing water return system.

In no case should the outlet be piped into the municipal water 

system.

Cooling jacket piping should be run to provide inlet water at the low-

est jacket connection and outlet from the highest connection.

COOLING WATER FLOW RATES

Seal chamber jacket cooling

water flow rates are related to pumping

temperature. A rate of 2 to 5 GPM is advisable, the higher rate at a

pumping temperature of 500°F.

Mechanical seal gland cooling

flow should be adjusted to about 

1

/

2

GPM.

Bearing housing cooling coil

water flow rate should be adjusted to

1

/

2

GPM. This will maintain the bearing housing temperature in the

120°F to 200°F range. The pump may be operated without bearing

housing cooling if experience in the particular installation shows that

bearing housing temperatures do not rise above 200°F.

3/8” NPT 

Seal Connection

1/2” NPT 

Cooling Inlet,

Heating Outlet

1/2” NPT 

Cooling Outlet,

Heating Intlet

WARNING: SEE
IMPORTANT
WARNING BELOW.

WARNING: SEE
IMPORTANT
WARNING BELOW.

Cooling Outlet,

Heating Inlet

Cooling Inlet,

Heating Outlet

Seal Connection

180° Apart

Discharge Flange

Содержание Dean Pump pH2110 Series

Страница 1: ...Horizontal Process Pumps Instruction Manual MC 1 2 35 DO NOT INSTALL OPERATE OR SERVICE THIS PUMP BEFORE READING THE ENTIRE MANUAL DEAN PUMP SERIES PH PHP...

Страница 2: ...View 13 pH2110 Parts List 13 Pump Designation Code for pH2140 14 pH2140 Pump Sectional View 14 pH2140 Parts List 14 Pump Designation Code for pH2170 pH3170 15 pH2170 pH3170 Pump Sectional Views 15 pH2...

Страница 3: ...1 4 Shaft Sleeve Diameter 13 8 13 4 21 8 21 8 21 4 Stuffing Box Dimensions Length Depth 21 8 23 4 23 4 23 4 37 8 Inside Diameter Bore 2 21 2 27 8 27 8 31 4 Shaft Sleeve Diameter 13 8 13 4 21 8 21 8 21...

Страница 4: ...2 SERIES PH HORIZONTAL PROCESS PUMPS WORKING PRESSURE PUMPING TEMPERATURE PH2110 PH2140 PH2170 PHP2110 PHP2140 MAXIMUM ALLOWABLE WORKING PRESSURE CURVES PH3170 PH2180...

Страница 5: ...our factory or the replacement F O B our factory as the case may be or any Dean Products which shall have been deter mined by us after notice to us and inspection by us within the war ranty period to...

Страница 6: ...mounted thereon on the pump foundation 2 Use wedges under the baseplate edges at each foundation bolt to properly support and level the unit Check this with a spirit level Pull down the baseplate mou...

Страница 7: ...d If the baseplate mounting instructions have been carefully followed no difficulties in making the alignment should be experienced Failure to properly align the unit will result in vibration short be...

Страница 8: ...cation are as specified by the American National Standard for Centrifugal and Vertical Pumps for Allowable Nozzle Loads ANSI HI 9 6 2 2001 For additional information and application including examples...

Страница 9: ...een 20 F and 100 F 3 The temperature for a corresponding allowable nozzle load is the temperature of the pumped liquid 4 For an individual single load the value of the applied load must not exceed the...

Страница 10: ...0 400 1400 1350 3250 1200 1500 690 PH2170 A80 4x6x131 2 2700 1350 1500 1300 1300 1100 1400 1350 3250 1200 1500 690 PH3170 A20 11 2x3x131 2 2700 1350 1500 1300 670 670 1400 1350 3250 530 530 530 A30 2x...

Страница 11: ...Size Forces lb Moments ft lb Forces lb Moments ft lb Fys Mxs Mys Mzs Fyd Mxd Myd Mzd max max max max max max max max PH2110 2000 900 1200 1250 1500 500 1500 1250 PH2140 2170 3170 3500 1300 1300 3000...

Страница 12: ...ARNING COOLING WATER PIPING The cooling water piping depends on what cooling coil or jackets are furnished and used Jackets to be piped in series are Seal Chamber Cooling and Bearing Housing Cooling C...

Страница 13: ...sealing is accomplished with shaft packing or a mechanical face seal See that all of the connections into the pressure containing cavity are sealed or connected to a related piping system that also ha...

Страница 14: ...p at once and correct the problem These points must be checked after pump installation and before starting up the pump 1 Read instruction manual thoroughly and understand it 2 Review pump order head s...

Страница 15: ...l Back 77 Casing Gasket 77A Impeller Gasket 77B End Cover Gasket 80 Vent 83 Motor Support C Face 95A Mechanical Seal Stationary 95B Mechanical Seal Rotary 109 Bearing Housing Oil Cooler Section Drawin...

Страница 16: ...Rear 77 Casing Gasket 77A Impeller Gasket 77B End Cover Gasket 80 Vent 83 Motor Support C Face 95A Mechanical Seal Stationary 95B Mechanical Seal Rotary 109 Bearing Housing Oil Cooler PUMP WITH STAND...

Страница 17: ...arts that are interchangeable in all pH2170 pH3170 series pumps Feet are cast integral with the casing in certain pump sizes and materials pH2171 pH3171 Pump with Standard Seal Chamber no jacketing pH...

Страница 18: ...nd Stud 15 Gland Nut 17 Lantern Ring Denotes parts that are interchangeable in all pH2180 series pumps pH2181 Pump with Standard Seal Chamber no jacketing pH2182 Pump with Jacketed Seal Chamber pH2184...

Страница 19: ...itioned so as to support the weight of the motor and the motor support 83 when they are separated from the pump Hook a lifting hoist to the lifting eye s of the motor and take the slack out of the cab...

Страница 20: ...DISASSEMBLY PROCEDURE To further dismantle the pump perform the following steps in the sequence shown WARNING Use only high quality tools Flush parts as disassembled to remove hazardous residue from...

Страница 21: ...equipment may occur One example of the above would be overboring the stuffing box or the seal chamber which removes metal that is required to contain fluids Removal of this metal reduces the pres sure...

Страница 22: ...25 the O D of the bearing end cover 28 and the area of the pump shaft 29 onto which the front labyrinth seal 76 will be located q Carefully slide the shaft 29 and bearing 25 25A assem bly impeller en...

Страница 23: ...overtighten ah Reinstall the impeller gasket 77A and the impeller 3 onto the pump shaft 29 Tighten the impeller 3 to 40 ft lb for pH2110 and pHP2110 series pumps Tighten the impeller 3 to 90 ft lb fo...

Страница 24: ...the pump shaft by hand to check for rubbing or binding Go to step bb ax Gently allow the hoist to lower the pump assembly until the weight of the unit seats the bearing housing foot 9 firmly against...

Страница 25: ...he packing when the pump is idle or on stand by service EXTERNAL SEAL CONNECTION TO THE LANTERN RING The sealing liquid introduced to the lantern ring may be from a source external to the pump It must...

Страница 26: ...ner rings are not thoroughly seated in the seal chamber so that outer rings are carrying all the load 4 Dirt and foreign particles in seal chamber are causing rapid scor ing of shaft sleeve 5 Seal cha...

Страница 27: ...earing housing exactly to this dimension Remove the burr if necessary This mark is the seal setting mark Put the mechanical seal rotary unit on the shaft and slide it back against the splash collar As...

Страница 28: ...l prime against a small discharge pressure the priming time will increase and if the pressure is high enough it will not permit the pump to prime If the pump expels air into an empty discharge system...

Страница 29: ...on Capacity T D H Imp Dia Temp RPM Materials of Construction Casing Impeller Shaft Shaft Sleeve Spare Parts in Plant Stock Room Interchangeable with Dean Serial Numbers CUSTOMER S PLANT MAINTENANCE RE...

Страница 30: ...s Use only top quality tools Stop the pump Turn off the power supply electricity steam etc to the pump driver motor turbine engine etc and lock the switching device so that it cannot be restarted Tag...

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