Ceco Dean Pump pH2110 Series Скачать руководство пользователя страница 3

1

SERIES 

P

H

HORIZONTAL PROCESS PUMPS

pH2110 Series: Types pH2111, 2112, 2114, 2116, 2117, 2118 • pH2140 Series: Types pH2141, 2142, 2144, 2146, 2147, 2148

pH2170 Series: Types pH2171, 2172, 2174, 2176, 2177, 2178 • pH3170 Series: Types pH3171, 3172, 3174, 3176, 3177, 3178

pH2180 Series: Types pH2181, 2182, 2184, 2186, 2187, 2188 

Part No.

Part Name

Class 22 Class 50 Class 60 CD4MCu Hast. Titanium

3

Impeller

C.I. (1)

316 (12) Alloy20 (2) CD4MCu

Hast.

Titanium

5

Casing

D.I. (10) 316 (12) Alloy20 (2) CD4MCu

Hast.

Titanium

5A

Casing Drain Plug

1020 Steel 316 S/S

Alloy20  316 S/S

Hast.

Titanium

5C

Casing Stud Nut

±

Steel (4)

5D

Casing Capscrew

≠s

Steel (11)

Casing Stud

±

Steel (6)

7

Cradle Spacer 

¨6

D.I. (13)

7G

Spacer to Brg. Hsg. Capscr. 

¨=6

1020 Steel

9

Bearing Housing Foot 

¨

C.I. (1)

10

Shaft Sleeve 

s=6

316 S/S

Alloy 20 316 S/S

Hast.

Titanium

10K

Sleeve Key 

s=6

304 S/S

13

Seal Chamber Gland

316 S/S

Alloy 20 316 S/S

Hast.

Titanium

14

Gland Stud

304 S/S

Alloy 20 304 S/S

Hast.

Titanium

15

Gland Nut

304 S/S

Alloy 20 304 S/S

Hast.

Titanium

17

Lantern Ring 

≤s=

Teflon 

n

Lantern Ring 

Ø6

C.I. (1)

316 S/S

Alloy 20

22

Casing Back Cover 

6

D.I. (10) 316 (12) Alloy 20 (2) CD4MCu

Hast.

Titanium

22A

Back Cover to Cradle Capscrew 

s=6

1020 Steel

25

Radial Bearing 

s=6

25A

Thrust Bearing 

s=6

26

Bearing Housing 

=6

D.I. (13) for pH2110 & pHP2110, C.I. (1) for all others

27

Seal Ring 

¨=6

C.I. (1)

28

Bearing End Cover 

s=6

C.I. (1)

28A

Bearing End Cover Capscrew 

s=6

1020 Steel

28B

End Cover Adjusting Screw 

s=6

1020 Steel

28C

Adjusting Screw Locking Nut 

s=6

1020 Steel

29

Pump Shaft 

s=6

Steel (5)

31

Thrust Bearing Lock Nut 

¨=6

1020 Steel

31A

Thrust Bearing Lock Washer 

¨=6

1020 Steel

56

Casing Foot 

C.I. (1)

56A

Casing Foot Capscrew 

∞=

1020 Steel

56B

Casing Foot Dowel 

∞=

1020 Steel

75A

Tapered Retaining Ring 

Æs

Steel

75B

Large Retaining Ring

≤s=

Steel

76

Labyrinth Seal – Front 

s=6

Bronze & Viton 

n

76A

Labyrinth Seal – Rear 

s=6

Bronze & Viton 

n

77

Casing Gasket

6

Teflon 

n

77A

Impeller Gasket 

s=6

Teflon 

n

77B

End Cover Gasket 

s=6

Buna (7)

80

Vent 

s=6

83

Motor Support (C Face)

≤s=

C.I. (1)

95A

Mechanical Seal Stationary 

s=6

95B

Mechanical Seal Rotary 

s=6

109

Oil Cooler

s=6

S/S Tubing with Steel Fins and Steel Fittings

231

Bearing Lock Ring

Ø6

1020 Steel

231A

Bearing Lock Ring Screw

Ø6

1020 Steel

231B

Bearing Lock Ring Washer

Ø6

1020 Steel

pH2110 pH2140

PUMP TYPE

pHP2110 pHP2140 pH2170 pH3170 pH2180

Direction of Rotation 

(Viewed from Coupling End)

CW

CW

CW

CW

CW

Horsepower Rating

@ 3500 rpm

35 HP

100 HP

200 HP

@ 1750 rpm

15 HP

40 HP

100 HP

100 HP

125 HP

@ 1150 rpm

10 HP

30 HP

60 HP

75 HP

Hydrostatic Test Pressure

430 psig 430 psig 430 psig 565 psig 450 psig

Corrosion Allowance

1

/

8

"

1

/

8

"

1

/

8

"

1

/

8

"

1

/

8

"

Impeller Balance

Single Plane Dynamic Balance

Flanges ANSI Class

150

150

150

300

300

Facing – standard

F.F.

F.F.

F.F.

F.F.

F.F.

– optional

R.F.

R.F.

R.F.

R.F.

R.F.

Finish

125 Ra

125 Ra

125 Ra

125 Ra

125 Ra

Stuffing box jacket pressure maximum

125 psig 125 psig 125 psig 125 psig 125 psig

Bearing housing cooler pressure maximum

125 psig 125 psig 125 psig 125 psig 125 psig

Maximum Suction Pressure

275 psig 275 psig 275 psig 375 psig 300 psig

Bearings:

Thrust Bearing

5306

5309

7311 BG 7311 BG

5312

Radial Bearing

6207

6309

6311

6311

6312

Lubrication

Oil

Oil

Oil

Oil

Oil

Approximate oil capacity of bearing housing

26 oz

42 oz

36 oz

36 oz

64 oz

Seal Chamber Dimensions:

Tapered Seal Chamber

Length (Depth)

2

3

/

8

"

3

1

/

16

"

3

1

/

16

"

3

1

/

16

"

4

5

/

8

"

Inside Diameter (Bore)

2

7

/

8

"

3

1

/

2

"

3

7

/

8

"

3

7

/

8

"

4

1

/

4

"

Shaft Sleeve Diameter

1

3

/

8

"

1

3

/

4

"

2

1

/

8

"

2

1

/

8

"

2

1

/

4

"

Cylindrical Seal Chamber

Length (Depth)

1

7

/

8

"

2

1

/

4

"

2

3

/

16

"

2

3

/

16

"

3

5

/

16

"

Inside Diameter (Bore)

2

7

/

8

"

3

1

/

2

"

3

7

/

8

"

3

7

/

8

"

4

1

/

4

"

Shaft Sleeve Diameter

1

3

/

8

"

1

3

/

4

"

2

1

/

8

"

2

1

/

8

"

2

1

/

4

"

Stuffing Box Dimensions:

Length (Depth)

2

1

/

8

"

2

3

/

4

"

2

3

/

4

"

2

3

/

4

"

3

7

/

8

"

Inside Diameter (Bore)

2"

2

1

/

2

"

2

7

/

8

"

2

7

/

8

"

3

1

/

4

"

Shaft Sleeve Diameter

1

3

/

8

"

1

3

/

4

"

2

1

/

8

"

2

1

/

8

"

2

1

/

4

"

Lantern Gland Width

7

/

16

"

5

/

8

"

5

/

8

"

5

/

8

"

3

/

4

"

Packing Size – Square

5

/

16

"

3

/

8

"

3

/

8

"

3

/

8

"

1

/

2

"

Number of Rings with Lantern Ring

5

5

5

5

6

Number of Rings without Lantern Ring

6

7

7

7

7

Spacing with Lantern Ring

2-G-3

2-G-3

2-G-3

2-G-3

3-G-3

Pump Shaft Dimensions:

Span Between Bearings

3

15

/

16

"

6

3

/

8

"

5

15

/

16

"

5

15

/

16

"

8

7

/

16

"

Span Between Radial Bearing and Impeller

5

13

/

16

"

7

7

/

8

"

8

3

/

16

"

8

3

/

16

"

10

3

/

4

"

Diameter Under the Sleeve

1

1

/

8

"

1

1

/

2

"

1

7

/

8

"

1

7

/

8

"

2"

Diameter with No Sleeve

1

3

/

8

"

1

3

/

4

"

2

1

/

8

"

2

1

/

8

"

2

1

/

4

"

Diameter at Coupling

7

/

8

"

1

1

/

8

"

1

5

/

8

"

1

5

/

8

"

1

5

/

8

"

Diameter Between Bearings

1

1

/

2

"

2

1

/

8

"

2

5

/

8

"

2

5

/

8

"

2

3

/

4

"

Diameter at Impeller

3

/

4

"

1

1

/

4

"

1

1

/

4

"

1

1

/

4

"

1

5

/

8

"

L

3

/D

Ratio

Sleeved Shaft

123

96

44

44

78

Solid Shaft (No Sleeve)

55

52

27

27

48

S

TANDARD

M

ATERIALS OF

C

ONSTRUCTION

¨

pH2140, pH2170, pH3170, pH2180 and pHP2140 only

pH2110, pH2140, pH2170, pH2180, pHP2110 and pHP2140 only

Æ

pH2110, and pHP2110 only

Ø

pH2170, pH3170, and pH2180 only

pH2140 and pHP2140 only

±

pH3170 only

pH2110, pH2140, pHP2110, and pHP2140 only

s

Denoted parts are interchangeable in all pH2110 and pHP2110 pumps

=

Denoted parts are interchangeable in all pH2140 and pHP2140 pumps

6

Denoted parts are interchangeable in all pH2170 and pH3170 pumps

Denoted parts are interchangeable in all pH2180 pumps

n

Registered Trademark of the E.I. DuPont Company

MATERIAL SPECIFICATIONS (REFER TO NUMBERS IN PARENTHESES)

(1) Cast Iron

(8) Fibre Sheet — Non-Asbestos Fibre

(2) Alloy 20 S/S: ASTM #A744, Grade CN-7M

(9) Manila Paper

(3) Cast Steel: ASTM #A216, Grade WCB

(10) Ductile Iron: ASTM A395

(4) Steel: ASTM #A194, Grade 2

(11) Steel: ASTM #A449

(5) Alloy Steel: 125,000 TS, 100,000 YP

(12) 316 S/S: ASTM #A744 Grade CF-8M

(6) Steel: ASTM #A193, Grade B7

(13) Ductile Iron: ASTM A536

(7) Buna “N” Rubber 

STANDARD, HORIZONTAL, SINGLE STAGE, END SUCTION, OPEN IMPELLER, CENTRIFUGAL PROCESS PUMPS

PUMP SIZE

With

Without

Values of Fn

Balance Holes

Balance Holes

pH/pHP

3500

1750 1150

3500 1750 1150

3500

1750 1150

RPM

RPM

RPM

RPM

RPM

RPM

RPM

RPM RPM

psi

psi

psi

1 x 1

1

/

2

x 6 pH2110

maximum allowable

18

4.5

2.0

1

1

/

x 3 x 6

suction pressure =

18

4.5

2.0

2 x 3 x 6

maximum allowable

18

4.5

2.0

1 x 1

1

/

2

x 8

discharge pressure

22

5.5

3.5

1

1

/

2

x 3 x 8/ 1

1

/

2

x 1

1

/

2

x 8

less developed head

18

4.5

2.0

1 x 2 x 8

1

/

2

pH2140

110

185

200

180

200

205

25.2

6.3

2.7

1

1

/

x 3 x 8

1

/

2

115

185

200

190

195

205

25.2

6.3

2.7

2 x 3 x 8

1

/

2

115

185

200

190

195

205

25.2

6.3

2.7

3 x 4 x 8

1

/

#1

110

180

200

210

200

205

39.0

9.7

4.2

3 x 4 x 8

1

/

#2

175

200

230

220

9.7

4.2

1 x 2 x 10

110

180

200

185

195

205

25.2

6.3

2.7

1

1

/

2

x 3 x 10/ 2 x 2 10

110

180

200

185

195

205

25.2

6.3

2.7

2 x 3 x 10/ 3 x 3 x 10

110

180

200

190

185

205

25.5

6.3

2.7

3 x 4 x 10 #1/ 4 x 4 x 10

110

180

200

210

205

210

25.2

6.3

2.7

3 x 4 x 10 #2

180

200

200

205

9.7

4.2

1

1

/

2

x 3 x 11

1

/

2

105

180

180

200

25.2

6.3

2.7

2 x 3 x 11

1

/

2

105

180

180

200

25.2

6.3

2.7

3 x 4 x 11

1

/

2

170

200

190

200

14.0

6.0

4 x 6 x 11

1

/

2

150

180

200

205

14.0

6.0

1

1

/

2

x 3 x 13

1

/

2

165

195

185

200

6.3

2.7

2 x 3 x 13

1

/

2

165

195

185

200

6.3

2.7

3 x 4 13

1

/

2

/ 4 x 4 13

1

/

2

165

195

185

200

6.3

2.7

4 x 6 x 13

1

/

2

pH2170

240

260

240

260

23

10.0

1

1

/

2

x 3 x 13

1

/

2

pH3170

300

25.2

2 x 3 x 13

1

/

2

300

25.2

3 x 4 x 13

1

/

2

285

25.2

4 x 6 x 13

1

/

2

pH2180

225

275

275

275

22.0

10.0

6 x 8 x 13

1

/

2

225

275

275

275

15.0

6.7

M

AX

. A

LLOWABLE

P

UMP

S

UCTION

P

RESSURE

(psi)

WITH

2 Y

R

. M

IN

. T

HRUST

B

EARING

L

IFE

M

ECHANICAL

D

ESIGN

S

PECIFICATIONS

Seal Chamber Pressure:

With Balance Holes:

seal chamber pressure = suction pressure

Without Balance Holes:

Pumps are normally furnished without balance holes. 

seal chamber pressure = (suction pressure) + (Fn x sp. gr.)

Содержание Dean Pump pH2110 Series

Страница 1: ...Horizontal Process Pumps Instruction Manual MC 1 2 35 DO NOT INSTALL OPERATE OR SERVICE THIS PUMP BEFORE READING THE ENTIRE MANUAL DEAN PUMP SERIES PH PHP...

Страница 2: ...View 13 pH2110 Parts List 13 Pump Designation Code for pH2140 14 pH2140 Pump Sectional View 14 pH2140 Parts List 14 Pump Designation Code for pH2170 pH3170 15 pH2170 pH3170 Pump Sectional Views 15 pH2...

Страница 3: ...1 4 Shaft Sleeve Diameter 13 8 13 4 21 8 21 8 21 4 Stuffing Box Dimensions Length Depth 21 8 23 4 23 4 23 4 37 8 Inside Diameter Bore 2 21 2 27 8 27 8 31 4 Shaft Sleeve Diameter 13 8 13 4 21 8 21 8 21...

Страница 4: ...2 SERIES PH HORIZONTAL PROCESS PUMPS WORKING PRESSURE PUMPING TEMPERATURE PH2110 PH2140 PH2170 PHP2110 PHP2140 MAXIMUM ALLOWABLE WORKING PRESSURE CURVES PH3170 PH2180...

Страница 5: ...our factory or the replacement F O B our factory as the case may be or any Dean Products which shall have been deter mined by us after notice to us and inspection by us within the war ranty period to...

Страница 6: ...mounted thereon on the pump foundation 2 Use wedges under the baseplate edges at each foundation bolt to properly support and level the unit Check this with a spirit level Pull down the baseplate mou...

Страница 7: ...d If the baseplate mounting instructions have been carefully followed no difficulties in making the alignment should be experienced Failure to properly align the unit will result in vibration short be...

Страница 8: ...cation are as specified by the American National Standard for Centrifugal and Vertical Pumps for Allowable Nozzle Loads ANSI HI 9 6 2 2001 For additional information and application including examples...

Страница 9: ...een 20 F and 100 F 3 The temperature for a corresponding allowable nozzle load is the temperature of the pumped liquid 4 For an individual single load the value of the applied load must not exceed the...

Страница 10: ...0 400 1400 1350 3250 1200 1500 690 PH2170 A80 4x6x131 2 2700 1350 1500 1300 1300 1100 1400 1350 3250 1200 1500 690 PH3170 A20 11 2x3x131 2 2700 1350 1500 1300 670 670 1400 1350 3250 530 530 530 A30 2x...

Страница 11: ...Size Forces lb Moments ft lb Forces lb Moments ft lb Fys Mxs Mys Mzs Fyd Mxd Myd Mzd max max max max max max max max PH2110 2000 900 1200 1250 1500 500 1500 1250 PH2140 2170 3170 3500 1300 1300 3000...

Страница 12: ...ARNING COOLING WATER PIPING The cooling water piping depends on what cooling coil or jackets are furnished and used Jackets to be piped in series are Seal Chamber Cooling and Bearing Housing Cooling C...

Страница 13: ...sealing is accomplished with shaft packing or a mechanical face seal See that all of the connections into the pressure containing cavity are sealed or connected to a related piping system that also ha...

Страница 14: ...p at once and correct the problem These points must be checked after pump installation and before starting up the pump 1 Read instruction manual thoroughly and understand it 2 Review pump order head s...

Страница 15: ...l Back 77 Casing Gasket 77A Impeller Gasket 77B End Cover Gasket 80 Vent 83 Motor Support C Face 95A Mechanical Seal Stationary 95B Mechanical Seal Rotary 109 Bearing Housing Oil Cooler Section Drawin...

Страница 16: ...Rear 77 Casing Gasket 77A Impeller Gasket 77B End Cover Gasket 80 Vent 83 Motor Support C Face 95A Mechanical Seal Stationary 95B Mechanical Seal Rotary 109 Bearing Housing Oil Cooler PUMP WITH STAND...

Страница 17: ...arts that are interchangeable in all pH2170 pH3170 series pumps Feet are cast integral with the casing in certain pump sizes and materials pH2171 pH3171 Pump with Standard Seal Chamber no jacketing pH...

Страница 18: ...nd Stud 15 Gland Nut 17 Lantern Ring Denotes parts that are interchangeable in all pH2180 series pumps pH2181 Pump with Standard Seal Chamber no jacketing pH2182 Pump with Jacketed Seal Chamber pH2184...

Страница 19: ...itioned so as to support the weight of the motor and the motor support 83 when they are separated from the pump Hook a lifting hoist to the lifting eye s of the motor and take the slack out of the cab...

Страница 20: ...DISASSEMBLY PROCEDURE To further dismantle the pump perform the following steps in the sequence shown WARNING Use only high quality tools Flush parts as disassembled to remove hazardous residue from...

Страница 21: ...equipment may occur One example of the above would be overboring the stuffing box or the seal chamber which removes metal that is required to contain fluids Removal of this metal reduces the pres sure...

Страница 22: ...25 the O D of the bearing end cover 28 and the area of the pump shaft 29 onto which the front labyrinth seal 76 will be located q Carefully slide the shaft 29 and bearing 25 25A assem bly impeller en...

Страница 23: ...overtighten ah Reinstall the impeller gasket 77A and the impeller 3 onto the pump shaft 29 Tighten the impeller 3 to 40 ft lb for pH2110 and pHP2110 series pumps Tighten the impeller 3 to 90 ft lb fo...

Страница 24: ...the pump shaft by hand to check for rubbing or binding Go to step bb ax Gently allow the hoist to lower the pump assembly until the weight of the unit seats the bearing housing foot 9 firmly against...

Страница 25: ...he packing when the pump is idle or on stand by service EXTERNAL SEAL CONNECTION TO THE LANTERN RING The sealing liquid introduced to the lantern ring may be from a source external to the pump It must...

Страница 26: ...ner rings are not thoroughly seated in the seal chamber so that outer rings are carrying all the load 4 Dirt and foreign particles in seal chamber are causing rapid scor ing of shaft sleeve 5 Seal cha...

Страница 27: ...earing housing exactly to this dimension Remove the burr if necessary This mark is the seal setting mark Put the mechanical seal rotary unit on the shaft and slide it back against the splash collar As...

Страница 28: ...l prime against a small discharge pressure the priming time will increase and if the pressure is high enough it will not permit the pump to prime If the pump expels air into an empty discharge system...

Страница 29: ...on Capacity T D H Imp Dia Temp RPM Materials of Construction Casing Impeller Shaft Shaft Sleeve Spare Parts in Plant Stock Room Interchangeable with Dean Serial Numbers CUSTOMER S PLANT MAINTENANCE RE...

Страница 30: ...s Use only top quality tools Stop the pump Turn off the power supply electricity steam etc to the pump driver motor turbine engine etc and lock the switching device so that it cannot be restarted Tag...

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