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Cateye Ergociser EC-5000 Service Manual
2

EC-5000

INDEX

INTRODUCTION

• How to Use This Service Manual --------------------------------------------------------------------------------------- 3

• Name of Parts ------------------------------------------------------------------------------------------------------------- 4~5

• Circuit Diagram -------------------------------------------------------------------------------------------------------------- 6

Part A

Symptoms of Problems & Causes

T-1:

No Display on Control Unit after Power ON

1. Back light does not turn on --------------------------------------------------------------------------------- 7~8

2. Back light turns on ----------------------------------------------------------------------------------------------- 9

T-2:

No Display of Cadence when the Pedal is Rotated -------------------------------------------------- 10~13

T-3:

No Display of Pulse Rate ----------------------------------------------------------------------------------------- 14

T-4:

No Display of Heart Rate (The Case with Wireless Chestbelt Pulse Sensor Kit) ------------ 15~16

T-5:

Improper Display on Control Unit ------------------------------------------------------------------------------- 17

T-6:

No Cadence Control

1. Slower cadence control is not possible -------------------------------------------------------------- 18~19

2. Faster cadence control is not possible -------------------------------------------------------------- 20~23

T-7:

Pedal will not be Restored to Original Position ------------------------------------------------------------- 24

T-8:

Unusual Noise

1. Continuous and Increasing ----------------------------------------------------------------------------- 25~26

2. Unusual Noise Synchronized with Pedal Rotation ---------------------------------------------------- 27

INDEX

Part B

Removing / Mounting the Frame Covers

D-1:

Removing the Frame Covers -----------------------------------------------------------------------------

D-2:

Mounting the Frame Covers -------------------------------------------------------------------------------

Repair Methods

ES-1:

Replacing the Wiring within Frame (Inlet Metal Base Set) ------------------------------------------- 30

ES-2:

Replacing the 5P Cable ---------------------------------------------------------------------------------------- 31

ES-3:

Replacing the Power Supply Board ------------------------------------------------------------------------- 32

ES-4:

Correcting the Postion of Solenoid Coil -------------------------------------------------------------------- 33

ES-5:

Replacing the Slenoid Coil Set ------------------------------------------------------------------------------- 34

ES-6:

Replacing the CDC Sensor set ------------------------------------------------------------------------------- 35

ES-7:

Replacing the CDC Sensor Cable --------------------------------------------------------------------------- 36

ES-8:

Correcting the Postion of CDC Sensor --------------------------------------------------------------------- 37

ES-9:

Replacing the Control Unit ------------------------------------------------------------------------------------ 38

ES-10:

Replacing the Button Panel ----------------------------------------------------------------------------------- 39

MS-1:

Replacing the Workload Unit --------------------------------------------------------------------------------- 40

MS-2:

Replacing the Accelerating Chain --------------------------------------------------------------------------- 41

MS-3:

Replacing the Pedal Chain ------------------------------------------------------------------------------------ 42

MS-4:

Replacing the V-Belt -------------------------------------------------------------------------------------------- 43

MS-5:

Replacing the Idler Set ----------------------------------------------------------------------------------------- 44

MS-6:

Replacing the Pulley A ----------------------------------------------------------------------------------------- 45

MS-7:

Replacing the V-Belt tension Pulley ------------------------------------------------------------------------ 46

MS-8:

Replacing the Sprocket (Gear for Chains) ---------------------------------------------------------------- 47

MS-9:

Replacing the Shaft Set A ------------------------------------------------------------------------------------- 48

MS-10: Replacing the Spring -------------------------------------------------------------------------------------------- 49

MS-11: Replacing the Spring Pulley Set ----------------------------------------------------------------------------- 50

MS-12: Replacing the Linkstep Set ------------------------------------------------------------------------------- 51~52

MS-13: Replacing the Pedal Stopper --------------------------------------------------------------------------------- 53

MS-14: Replacing the BB Set ------------------------------------------------------------------------------------------- 54

MS-15: Replacing the Front Reg Cover ------------------------------------------------------------------------------ 55

MS-16: Replacing the Caster -------------------------------------------------------------------------------------------- 56

MS-17: Replacing the Rubber Stopper ------------------------------------------------------------------------------- 57

MS-18: Replacing the Tray ----------------------------------------------------------------------------------------------- 58

Part C

List of Genuine Parts

--------------------------------------------------------------------------------------------------- 59~62

Содержание Ergociser EC-5000

Страница 1: ...CAT EYE ERGOCISER STAIR CLIMBER TYPE Applicable Model EC 5000 SERVICE MANUAL ...

Страница 2: ...hods ES 1 Replacing the Wiring within Frame Inlet Metal Base Set 30 ES 2 Replacing the 5P Cable 31 ES 3 Replacing the Power Supply Board 32 ES 4 Correcting the Postion of Solenoid Coil 33 ES 5 Replacing the Slenoid Coil Set 34 ES 6 Replacing the CDC Sensor set 35 ES 7 Replacing the CDC Sensor Cable 36 ES 8 Correcting the Postion of CDC Sensor 37 ES 9 Replacing the Control Unit 38 ES 10 Replacing t...

Страница 3: ... Parts MS Part C lists up all genuine parts and corresponding parts numbers that will be necessary for replacement or stock Whenever any problem has occurred on the main unit take the following actions to repair or adjust it Before taking these actions please always put on gloves and be sure to refer to and understand the corresponding work procedures 1 Check and identify the cause by referring to...

Страница 4: ...er Linkstep Set Coad Clip V Belt Tension Pulley Frame V Belt 5P Cable Coad Clip Spring Pully Set 2P Cable Inlet Metal Base Set Consolepost Fastening Bolt cap bolt M8 x 25 CDC Sensor Cable Pully A 3 Crank Nut t Hexagonal Nut M8 3 e Spring Washer 6 Plain Washer 6 22 1 6 Hexagonal Nut M6 1 6 9 w Bolt M6 x 16 i Bolt M6 x 45 y Hexagonal Nut 10 1 r Tapping Screw 2 4 x 12 5 Axle Nut Set R L o EC 5000 Pul...

Страница 5: ...et Idler Set Idler Spring Link Step Set Accelerating Chain Rubber Stopper Pedal Chain Step Step Stopper Shaft Set A Sprocket A Chain Joint Workload Unit Solenoid Coil Fixing Metal Base Solenoid Coil Cap Bolt M6 x 22 1 Crank Nut t Plain Washer 6 13 1 0 E Ring 4 8 q Bolt M6 x 12 u Tapping Screw B 4 x 16 4 Cap Bot M8 x 20 Spring Washer 8 Plain Washer 8 17 1 6 2 7 0 ...

Страница 6: ...N D 3 3 3 3 Red Cable DC Power Supply D3 Q4 R58 C15 R57 C14 R55 R56 R54 R53 VR2 C2 VI VO JP1 4PConnector JP4 5PConnector JP6 2PConnector JP6 U26A C1 REG R76 2 2K Power Supply Control Circuit Solenoid Coil Current Control Circuit Power Supply Board Coil Electromagnet 12ＶPower Supply Speed Sensor Signal Solenoid Coil Current Control Signal Common Line 5ＶPower Supply CDC Sensor Workload Unit Copper D...

Страница 7: ...the measured voltage is within the range of 14V to 19V the AC adapter will be working fine ⓦ When the measured voltage is 0V or less than 14V the AC adapter will be defective In this case you need to take actions as specified in the repair method a described at the right When the AC adapter is found to be correct proceed to the following checkings 2 Checking the Wiring of Control Unit 1 Loosen the...

Страница 8: ...is case you need to take actions as specified in the repair method d described at the right When both 5P and 2P connectors are connected proceed to the following checkings 3 Remove the 5P connector at the power supply board Fig 3 4 Check the short circuiting by using a tester across the two con nectors of the 5P cable across two Terminal No 2s Fig 4 If the two connectors are short circuited the te...

Страница 9: ... the repair method a de scribed at the right 2 Checking the 5P Cable 1 Remove the cover of the main unit set See D 1 Removing the Frame Covers 2 Remove the 5P connector at the power supply board Fig 2 3 Check the short circuiting by using a tester across the two con nectors of the 5P cable across two Terminal No 3s Fig 3 If the two connectors are short circuited the tester reading will be zero 0 J...

Страница 10: ...rd the voltage readings These numbers will be necessary at later stages as conditions for checks and Judgment When the voltage changes are found to be abnormal check the fol lowing items 2 Checking the 5P Cable 1 Turn off the power of the main unit 2 Remove the cover of the main unit set See D 1 Removing the Frame Covers 3 Remove the 5P connector at the power supply board Fig 3 4 Check the short c...

Страница 11: ...e tip of the new CDC sensor cable to both the CDC sensor set and the connector at the power supply board Figs 5 and 6 2 Connect the 5P cable to the power supply board and check the voltage Fig 7 A Turn on the power of the main unit B Slowly move the pedal while measuring the voltage across the terminals 1 and 4 at the cable connector of the 5P cable 5P connector at the side of the control unit con...

Страница 12: ... the CDC sensor metal base Fig 9 B Rotate the CDC sensor around the screw and adjust the sensor so that it can be positioned to parallel with the CDC magnet with the condition that the sensor does not touch the magnet Fig 11 7 Connect the 5P cable to the power supply board and check the voltage Fig 12 A Turn on the power of the main unit B Slowly move the pedal while measuring the voltage across t...

Страница 13: ...r supply board and check the voltage Fig 16 A Turn on the power of the main unit B Slowly move the pedal while measuring the voltage across the terminals 1 and 4 at the cable connector of the 5P cable 5P connector at the side of the control unit connection Fig 17 Terminal 1 is for plus and Terminal 4 is for minus C The CDC sensor is working fine when the voltage frequently changes between approx 5...

Страница 14: ...nsor and check if pulse rate will be displayed Judgment ⓦ If the pulse rate can be displayed the old pulse sensor is defective In this case you need to take actions as speci fied in the repair method a described at the right ⓦ If the pulse rate cannot be displayed the control unit is de fective In this case you need to take actions as specified in the repair method b described at the right a Repla...

Страница 15: ...mitter might be defective In this case you need to take actions as specified in the repair method a described at the right When the heart rate cannot be displayed proceed to the following checks 2 Checking the Receiver Board 1 Turn off the power of the main unit 2 Remove seven tapping screws on the control unit cover and detach the control unit Fig 1 3 Disconnect the cable connector which is at th...

Страница 16: ...played the previous con nector cable might be defective In this case you need to take actions as specified in the repair method c described at the right When the heart rate cannot be displayed proceed to the following checks 10 Turn off the power of the main unit 11 Replace the receiver board with a brandnew one Fig 6 12 Turn on the power to display the in training screen any exer cise program 13 ...

Страница 17: ...ayed language is different from the one described in the Operating Instructions ⓦ You need to take actions as specified in the repair method a described at the right 2 Pulse rate etc can be displayed but corresponding graphs can not be displayed ⓦ You need to take actions as specified in the repair method b described at the right 3 Other problems including breakage of display unit and unclear disp...

Страница 18: ...air method b described at the right 3 Check if the V belt has not been broken Fig 1 Judgment ⓦ If it has been broken you need to take actions as specified in the repair method c described at the right 4 Check if the belt timing belt at the workload unit has not been broken Fig 3 Judgment ⓦ If it has been broken you need to take actions as specified in the repair method d described at the right 5 C...

Страница 19: ...er reading will be zero 0 Judgment ⓦ When there is no short circuiting the 5P cable might be disconnected In this case you need to take actions as specified in the repair method g described at the right When there is short circuiting proceed to the following procedures 3 Checking the 3P Connector 1 Remove the 3P connector at the power supply board Fig 6 2 Measure the resistance by using a tester a...

Страница 20: ...ermi nal 1s at both ends of the 5P cable Fig 2 When there is a short circuiting the tester reading will be zero 0 Judgment ⓦ When there is no short circuiting the 5P cable might be disconnected In this case you need to take actions as specified in the repair method b described at the right When there is short circuiting proceed to the following procedures 3 Checking the 3P Connector 1 Remove the 3...

Страница 21: ... sensor cable to the connectors of both the CDC sensor set and the power supply board Figs 5 and 6 2 Connect the 5P cable to the power supply board and check the voltage Fig 7 A Turn on the power of the main unit B Slowly move the pedal while checking the voltage by using a tester across Terminal 1 and Terminal 4 of the cable connector 5P connector at the side of control unit connection of the 5P ...

Страница 22: ...nd adjust the sensor so that it can be positioned in parallel with the CDC magnet with the condition that the sensor does not touch the magnet Fig 11 7 Connect the 5P cable to the power supply board and check the voltage Fig 12 A Turn on the power of the main unit B Slowly move the pedal while measuring the voltage across the terminals 1 and 4 at the cable connector of the 5P cable 5P connector at...

Страница 23: ...P cable to the power supply board and check the voltage Fig 16 A Turn on the power of the main unit B Slowly move the pedal while measuring the voltage across the terminals 1 and 4 at the cable connector of the 5P cable 5P connector at the side of the control unit connection Fig 17 Terminal 1 is for plus and Terminal 4 is for minus C The CDC sensor is working fine when the voltage frequently chang...

Страница 24: ...ed at the right 3 Check if the pedal chain has not been detached or broken Fig 1 Judgment ⓦ When the pedal chain is detached you need to take ac tions as specified in the repair method d described at the right ⓦ When the pedal chain is broken you need to take actions as specified in the repair method e described at the right When no problems are found in the above procedures 2 and 3 pro ceed to th...

Страница 25: ... worn out Fig 2 Judgment ⓦ When the V belt is worn out you need to take actions as specified in the repair method a described at the right 4 Check if the accelerating chain has been excessively tensioned Fig 1 A Rotate the chain and find the most tensioned status of the chain B When the chain is correctly tensioned the slagging should be 3mm to 7mm under the most tensioned status of the chain Judg...

Страница 26: ...ch is required during the above check procedures has been completed 7 Rotate the pedal to check if unusual noise still occurs Judgment ⓦ When noise is noted at around the V belt tension pulley the bearings of this pulley might be defective In this case you need to take actions as specified in the repair method g described at the right Fig 7 ⓦ When noise is available at the accelerating chain you n...

Страница 27: ...sual Noise Synchronized with Pedal Rotation 1 Contacting with adjacent parts may be occurring at the follow ing areas Pedal Chain Linkstep Set ⓦ You need to take actions as specified in the repair method a described at the right a Apply grease in the following procedures 1 Remove the frame cover See D 1 Removing the Frame Covers 2 Apply grease in the following areas Figs 1 and 2 Pedal Chain Linkst...

Страница 28: ...erating Instruc tions You need not remove the rear leg 2 Remove six fixing screws three on either side on the center cover and remove the center cover by lifting it upward Fig 1 3 Remove the inlet cover by loosening four screws Fig 2 4 Remove 14 screws 7 on either side on the frame cover Fig 1 5 Detach the left side frame cover NOTE Since the front part of the frame cover engages with the front le...

Страница 29: ...side fix the right and left frame covers Fig 3 4 Insert the mole in between the right and left frame covers For the pedal side the mole should be inserted from the top Fig 4 For the front side the mole should be divided into up and down side and inserted at the inlet area Figs 5 and 6 5 Mount the inlet cover by using four screws Fig 7 6 Put the center cover Fig 3 During this procedure the 5P cable...

Страница 30: ...ews Fig 2 2 Connect the 2P connector to the power supply board Fig 1 3 Perform tests on the parts as specified for mounting and re placing the parts Tests A Connect the control unit and the 5P cable without mounting the cover Fig 4 B Turn on the power of the main unit and check that the display on the control unit appears C Then turn off the power and detach the 5P cable from the control unit 4 By...

Страница 31: ... cable Fig 2 2 Connect the 5P connector at the end of the 5P cable to the power supply board Fig 3 3 Perform tests on the parts as specified for mounting and re placing the parts Tests A Connect the control unit and the 5P cable without mounting the cover Fig 4 B Turn on the power of the main unit and check that the display on the control unit appears C Then turn off the power and detach the 5P ca...

Страница 32: ...Fig 1 ASSEMBLE 1 Securely fix the new power supply board by using two fixing screws Fig 1 2 Connect three connectors 2P 4P and 5P Fig 1 3 Perform tests on the parts as specified for mounting and re placing the parts Tests A Connect the control unit and the 5P cable without mounting the cover Fig 2 B Turn on the power of the main unit and rotate the pedal under the manual training mode Check that t...

Страница 33: ...e slit by slowly rotating the copper disk plate with your hands Figs 2 and 3 2 Perform the positional correction of the solenoid coil in the fol lowing procedures A Loosen the four screws evenly which fix the solenoid coil Fig 2 Note that screw lock paint has been applied to these screws B Rotate the solenoid coil and adjust it so that it will not contact the copper disk plate Figs 2 and 3 Also by...

Страница 34: ...nting base and provisionally fix the solenoid coil by using two solenoid coil fixing plates and four screws Fig 3 The screws should be kept loosened to allow the solenoid coil to move Also note that the four screws should be tightened evenly 2 Adjust the position of the solenoid coil as stated below A Move and adjust the solenoid coil so that it will not contact the copper disk plate Figs 4 and 5 ...

Страница 35: ...tion of the CDC sensor A Rotate the CDC sensor around the screw Fig 2 B Rotate the CDC sensor around the screw and adjust the sensor so that it can be positioned to parallel with the CDC magnet with the condition that the sensor does not touch the magnet Fig 2 3 Perform tests on the parts as specified for mounting and re placing the parts Tests A Connect the control unit and the 5P cable without m...

Страница 36: ...onnect the 4P connector at the end of the CDC sensor cable to the power supply board Fig 1 4 Perform tests on the parts as specified for mounting and re placing the parts Tests A Connect the control unit and the 5P cable without mounting the cover Fig 2 B Turn on the power of the main unit and rotate the pedal under the manual training mode to check that the cadence on the control unit will change...

Страница 37: ...ing the Frame Covers D 2 Mounting the Frame Covers Correcting the Position of the Solenoid Coil 1 Rotate the CDC sensor around the screw 2 Adjustment will be completed when the CDC sensor is posi tioned in parallel with the CDC magnet with the condition that the sensor does not touch the magnet General Figure Fig 1 CDC Sensor Set CDC Sensor Turn Board Correcting the Position of CDC Sensor Parallel...

Страница 38: ... control unit See Operating Instructions for Wireless Chestbelt Pulse Sensor Kit 2 Check that the select switches at the back of the control unit should be set to the positions that reflect desired display Fig 3 Unit Display m kg 1 ON feet lb 1 OFF Display Language Japanese 2 ON 3 OFF 4 OFF English 2 OFF 3 OFF 4 OFF German 2 OFF 3 ON 4 OFF French 2 ON 3 ON 4 OFF 3 Firmly insert the cable connector...

Страница 39: ...and the body and carefully peel off the button panel Fig 1 NOTE Be careful not to damage the control unit 2 Clean the adhesive agent if any on the control unit 3 Peel off the seal at the back of the new button panel and put it to the control unit Sufficiently press the button panel thus placed Button Panel Control Unit Replacing the Button Panel ...

Страница 40: ... entire workload unit to the position where it can be detached from the workload unit fixing metal base and remove it Fig 4 ASSEMBLE 1 Assemble the workload unit so that it can engage with the workload unit fixing metal base at the frame Fig 5 2 Fix the workload unit to the frame by using workload unit fixing hexagon head screws right and left Figs 2 and 3 3 Connect the 3P and 4P connectors to the...

Страница 41: ...re chain over the sprocket B 3 Connect the Shaft Set A and the frame by using two cap bolts Fig 2 NOTE Tightening should be made to the extent that the tip of the cap bolt just engages the Shaft Set A Also be careful to evenly tighten the two cap bolts 4 Tension adjustment of the accelerating chain can be per formed by tightening the cap bolts and thus sliding the sprocket A Shaft Set A back and f...

Страница 42: ...in joint 4 While holding the pedal chain with a single hand detach the spring from the chain joint by pulling the spring 5 Detach the chain joint that is left at the tip of the pedal chain and lower the pedal down to the lowest position 6 Detach the snap of the chain joint which connects the linkstep set and the step chain 7 Pull off the chain joints in the right and left directions to remove the ...

Страница 43: ...EMBLE 1 Hook the two V belts on the large pulley tension pulley and the small pulley 2 To obtain an adequate tension of the V belt use a spring bal ancer special tool to adjust the position of the V belt tension pulley A Insert the spring balancer as depicted through between the frames until the tip of the scale come to the position of the V belt tension pulley Fig 3 B Press the spring balancer un...

Страница 44: ...rom the pawl of the idler metal base Fig 1 3 Remove the idler mounting bolts and detach the idler set Fig 2 ASSEMBLE 1 Mount the idler set by using an idler mounting bolt Fig 2 2 Hook the idler spring on the pawl of the idler to give tension to the belt 3 Mount the frame cover See D 2 Mounting the Frame Covers General Figure Idler Set Idler Fixing Bolt Idler Metal Base Idler Spring Fig 1 Fig 2 ...

Страница 45: ... to remove the crank nut Fig 1 3 Change the direction of the cotterless gear crank removing fastening tool and rotate it clockwise to remove the pulley A from the crank shaft Fig 2 ASSEMBLE 1 Assemble the pulley A into the crank shaft 2 Firmly tighten the pulley nut by using the cotterless gear crank removing fastening tool and a wrench Fig 1 3 Mount the V belts and then mount the frame cover See ...

Страница 46: ...ns REMOVAL 1 Detach the frame cover and then remove the V belt See MS 4 Replacing the V Belt REMOVAL 2 Remove the hexagon head bolt and then remove the V belt tension pulley Fig 1 ASSEMBLE 1 Mount the V belt tension pulley by using a hexagon head bolt 2 Mount the V belts and then mount the frame cover See MS 4 Replacing the V Belt ASSEMBLE General Figure V Belt Tension Pulley Fig 1 Hexagon Bolt ...

Страница 47: ...cover and then remove the accelerating chain See MS 2 Replacing the Accelerating Chain RE MOVAL 2 Install the cotterless gear crank removing fastening tool and rotate it counter clockwise by using a wrench to remove the crank nut Fig 2 3 Change the direction of the cotterless gear crank removing fastening tool and rotate it clockwise to remove the sprocket B from the crank shaft Fig 3 ASSEMBLE 1 A...

Страница 48: ...uld be left loosened so that the Shaft Set A can slide back and forth Fig 2 2 Engage the pedal chains with the sprocket of Shaft Set A and pull the chains until the pedal should position at the highest point Fig 3 3 While holding the pedal chain with a single hand mount the chain joints at the leading edge of the pedal chain 4 While retaining the pedal chain with a single hand use the other hand t...

Страница 49: ... 2 ASSEMBLE 1 Mount the spring on the frame by using a hexagon head nut a spring washer and a plain washer Fig 3 2 While holding the pedal chain with a single hand mount the chain joints at the leading edge of the pedal chain 3 While retaining the pedal chain with a single hand use the other hand to pull the spring and the hook the leading edge of the spring on the chain joint Be sure to ensure th...

Страница 50: ...pulley set from the frame Fig 2 ASSEMBLE 1 Mount the spring pulley set by using a hexagon head bolt Fig 2 2 While holding the pedal chain with a single hand mount the chain joints at the leading edge of the pedal chain 3 While retaining the pedal chain with a single hand use the other hand to pull the spring and hook the leading edge of the spring on the chain joint Be sure to ensure that the spri...

Страница 51: ...ght and left pedals while paying caution to the metal bar and the L wrench CAUTION During this procedure if the metal bar and the L wrench tend to be broken change these tools to more rigid metal after lowering the pedals and removing these tools 4 Remove a snap by using a plier at the chain joints which con nect the linkstep set and the pedal chain Fig 3 5 Pull off the chain joints in the right a...

Страница 52: ...erpen dicular to the pedal the entire shape becomes such as is de picted 2 Using four cap bolts fix the linkstep set to the frame Fig 7 3 Insert the chain joints to the linkstep set and the leading edge of the pedal chain from right and left sides to connect them Fig 8 4 Fix the snaps to the chain joints by using a plier Fig 8 5 Lower the right and left pedals down to the lowest level and the othe...

Страница 53: ... detach the pedal stoppers Fig 1 ASSEMBLE 1 Mount the pedal stoppers by using three point pan head screws two pieces for each pedal Fig 1 2 Mount the frame cover See D 2 Mounting the Frame Covers 2 With the Wrench Set REMOVAL 1 Loosen the three point pan head screws two pieces for each pedal and detach the pedal stoppers Fig 1 ASSEMBLE 1 Mount the pedal stoppers by using three point pan head screw...

Страница 54: ...ck ring by using a hanger rotating jig Fig 1 4 Detach the right side hanger one by using a pin face wrench Fig 2 5 Detach the pulley shaft 6 Detach the left side hanger one by using the hanger rotating jig Fig 3 ASSEMBLE 1 Check if no used retainer remains within the hanger pipe 2 Assemble the pulley shaft retainer and right and left hanger lock rings as depicted Fig 4 3 Mount the sprocket B and t...

Страница 55: ... 5000 Service Manual 55 Replacing the Front Leg Cover MS 15 MS 15 Replacing the Front Leg Cover Fig 1 1 Apply a blade head screwdriver or the like to detach the front leg cover Fig 1 2 Mount a brandnew leg cover Leg Cover ...

Страница 56: ...Press a plier onto the E ring and detach it by pushing the plier Fig 1 3 Detach the wheel shaft and detach the caster ASSEMBLE 1 Pass the wheel shaft through the caster hole on the frame Fig 2 2 Put a plain washer onto the wheel shaft and insert the E ring at the groove on the wheel shaft Fig 2 3 Mount the frame cover See D 2 Mounting the Frame Covers Caster Wheel Shaft Plane Washer E ring Fig 1 F...

Страница 57: ...ght side rubber stop per Fig 1 4 Place a new rubber stopper on the frame right side and fix it with the hexagon nut After having detached the rubber stopper restore the pedal to the original position 5 Lower the left side pedal to the lowest position 6 While maintaining the status as obtained in 4 above loosen the hexagon head nut and detach the left side rubber stopper Fig 2 7 Plase a new rubber ...

Страница 58: ...onnector 3 Remove the tapping screws one for each joint pipe at the joint pipe and detach the tray ASSEMBLE 1 Set the tray to each joint pipe and fix it by using washers and tapping screws from the back side 2 Firmly insert the cable connector which is at the leading edge of the 5P cable to the cable inlet at the back of the control unit cover 3 Put the control unit on the control unit cover and f...

Страница 59: ...over unit pieces PNR 781 6320 Joint Pipe unit pieces PNR 781 6010 Center Cover Body Top Cover unit pieces PNR 781 6340 Metal Fitting Joint Pipe Fitting unit pieces PNR 781 5030 Pipe Spacer Set unit sets PNR 781 6000 Frame Cover R L PNR 781 6001 Frame Cover R L Black unit sets PNR 781 6050 Inlet Cover unit pieces PNR 781 6060 Mole F R L Rubber Lace Set unit sets PNR 781 6070 Leg Cover Leg Pipe End ...

Страница 60: ...in unit sets PNR 781 6270 Chain Joint Chain Link Joint unit pieces PNR 781 6281 Spring Spacer unit pieces PNR 781 6205 EC 5000 V Belt Tension Pulley unit pieces PNR 781 6230 EC 5000 Pulley A unit pieces PNR 781 6230 EC 5000 Pulley B Set unit pieces PNR 781 6240 Spring Pulley Set unit sets PNR 781 6290 Sprocket A 36T unit pieces PNR 781 6291 Sprocket B 14T unit pieces PNR 781 6220 Shaft Set A unit ...

Страница 61: ...es PNR 781 6370 Inlet Metal Base Inlet Metal Fitting unit pieces PNR 781 6371 Inlet Support Metal unit pieces PNR 781 6140 AC Adapter JPN 100V PNR 781 6141 AC Adapter UL CSA 120V PNR 781 6142 AC Adapter AS 240V PNR 781 6143 AC Adapter EC 230V unit pieces PNR 782 0220 CDC Sensor Set Roller Revolution Sensor Set unit pieces PNR 780 1100 Pluse Sensor Set unit sets PNR 701 6701 Wireless Heart Rate Sen...

Страница 62: ...Screw unit pieces PNR 756 1412 Tapping Screw with Washer 4x12CP Frame Cover Screw unit pieces PNR 751 7816 Tapping Screw B 4x16 unit pieces PNR 751 1416 Tapping Screw 1 4x16 Console Screw unit pieces PNR 757 1622 Bolt M6x22 Hexagonal Cap Bolt unit pieces PNR 757 1820 Cap Bolt M8x20 Hexagonal Cap Bolt unit pieces PNR 753 6412 Tapping Screw 2 4x12 unit pieces PNR 753 0600 Thrust Washer 6 unit pieces...

Страница 63: ...es PNR 752 1061 Hexagonal Nut M6 1 unit pieces PNR 752 1085 Hexagonal Nut M8 3 unit pieces PNR 752 1101 Hexagonal Nut M10 1 unit pieces PNR 752 0161 Nut M6 Handrail Nut unit pieces PNR 724 4803 Crank Nut M10 1 25 unit pieces PNR 750 8645 Bolt M6x45 Assemble Bolt unit pieces 8 9 0 q w e r t y u PNR 750 9612 Bolt M6x12 unit pieces PNR 750 9616 Bolt M6x16 1 0x16 unit pieces PNR 751 2417 Dish Head Scr...

Страница 64: ... CO LTD 2 8 25 Kuwazu Higashi Sumiyoshi ku OSAKA 546 0041 JAPAN TEL 81 6 6719 2631 FAX 81 6 6719 2363 Copyright June 1995 CAT EYE Co Ltd ECSM5E pdf 991207 ...

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