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Stronger, with Castolin Eutectic

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Turn the knob AN to select the meters per minute (range
from 0.1 to 3m/min) that will be added to and subtracted
from the reference speed (default 1m/min).
D)Turn the knob   AI until the display  shows the the abbre-
viation tfP. This is the duration of the highest wire speed,
thus the highest current. It is expressed as a percentage of
the time gained from the Fdp frequency (see figure 3).

Turn knob AN to adjust the percentage. Range between 25
and 75%  (default 50%).
E)-Turn knobAI  unitl the display shows the abbreviationAdP
(arc length of the highest current). Range between -9.9 and
9.9%  (default 0).
When welding, check that the arc length is the same for
both currents;  turn the AN knob to correct it if necessary.
Note: it is possible to weld within the double pulse func-
tions.
Once these adjustments have been made, to return to the
control panel normal display  briefly press key AE. 
Should it be necessary to adjust the arc length of the lowest
current/lowest speed, adjust the arc length of the reference
speed. When the reference speed moves, the previous set-
tings must also be repeated for the new speed.

12- PP (push-pull).
By using Push-Pull torch  (754590) function PPF (Push Pull
Force) is enabled which adjusts the drive torque of the push-
pull motor in order to make the wire feed linear. The adju-
stment may range from 99 to -99 and is done through knob
AN.. Standard adjustment is  0.

13- Ito. (Inching time out.
The purpose is to stop the welding machine if the wire flows
after starting with no passage of current.
The wire flow from the welding torch can be adjusted from
5 to 50 centimeters by means of knob AN. When this func-
tion is restored, it may be activated   (On) or  cut off (Off).

14- Fac.  (factory).
The purpose is to return the welding machine to the origi-
nal settings provided by the manufacturer. With the func-
tion selected, the display AM  shows  noP  = restores the
welding machine to the original settings  disregarding  the
stored programs, Prg = deletes all stored programs and ALL
= restores the welding machine to the original settings.
To save the desired function  press  the button AV, the ab-
breviation shown on the display AM will begin flashing; after
a few seconds, a sound will confirm that it has been saved.

5.2. MMA PROCESS

1. HS (Hot Start).
You may adjust from 0 to 100%.
Adjusts the overcurrent dispensed at the arcing ignition,
value adjusted by means of knob L.

2- LED AF – (Arc-force).
You may adjust from 0 to 100%.
Adjusts the dynamic characteristic of the arc, a value ad-
justed using the knob AN.

3- Fac. (factory).
See point 13 of MIG process paragraph.

6 INSTALLATION

The  welding machine must be installed by skilled personnel.
All connections must be made in full compliance with cur-
rent safety laws.

6.1 PLACEMENT

The weight of the welding machine is approximately 67Kg

therefore for lifting it see Fig.4. 
Position the unit  in an area that ensures good stability, and
efficient ventilation so as to prevent metal dust (grinding)
from entering.

6.2 ASSEMBLY

Mount  the rear wheels.
Mount the plug on the power cord, being especially careful
to connect the yellow/green conductor to the earth pole.
Make sure that the supply voltage corresponds to the rated
voltage of the welding machine.
Size the protective fuses based on the data listed on the
technical specifications plate.
Position the cylinder onto the support O fasten it with belts
P and connect the gas hose to the pressure reducing valve.
Mount the welding torch.
To  make sure that the groove of the rollers matches the wire

Fig. 4

DdP=

0,1÷3 m/min

tdP

T

= 25÷75% di

T

Fdp

= 1/

(0,5÷5 Hz)

=

=

Fig. 3

R e f e r e n c e
speed

Содержание MIG PULSE 3003 DP

Страница 1: ...ELDING Manuale di istruzione parti di ricambio Mode d emploi Liste de pi ces de rechange Instruction manual Spare parts Gebruiksaanwijzing Reserveonderdelen Manual de instrucciones Partes de repuesto...

Страница 2: ...CRIZIONE DELLE PROTEZIONI 5 3 2 1 Protezione pressione liquido refrigerante 5 3 2 2 Fusibile T 2A 250V 5x20 5 3 2 3 Posizionamento su piani inclinati 5 4 DESCRIZIONE DEL PANNELLO 5 5 FUNZIONI DI SERVI...

Страница 3: ...Se il cavo di massa si trova sulla destra dell operatore anche quello della pinza portaelettrodo o della torcia deve stare da quella parte Collegare il cavo di massa al pezzo in lavorazione pi vicino...

Страница 4: ...re di servizio esprime la percentuale di 10 minuti in cui la saldatrice pu lavorare ad una determinata corrente senza surri scaldarsi I2 Corrente di saldatura U2 Tensione secondaria con corrente I2 U1...

Страница 5: ...0V 5X20 Questo fusibile stato inserito a protezione della moto pompa ed collocato sul pannello posteriore della saldatrice punto H 3 2 3 POSIZIONAMENTO SU PIANI INCLINATI Dato che questa saldatrice pr...

Страница 6: ...funzione Display AL In tutti i processi di saldatura visualizza numericamente le selezioni fatte tramite il tasto di selezione AE e regolate tra mite la manopola AI Per la corrente di saldatura LED A...

Страница 7: ...e gra dualmente fino a 8 metri al minuto Rilasciando il tasto il motore si arresta istantaneamente 5 FUNZIONI DI SERVIZIO Premere il tasto AE e mantenerlo premuto per almeno 3 secondi per entrare nel...

Страница 8: ...AM 9 BB burn back La regolazione pu variare da 4 al 250 ms Serve a regolare la lunghezza del filo uscente dall ugello gas dopo la saldatura A numero maggiore corrisponde una maggiore bruciatura del f...

Страница 9: ...te erogata nel momento dell accensione dell arco valore regolato tramite la manopola AN 2 AF Arc Force Si pu regolare da 0 al 100 Regola la caratteristica dinamica dell arco valore regolato tramite la...

Страница 10: ...atura rispettivamente tramite le manopole AI e AN Saldatura MMA LED AT acceso Collegare i connettori del cavo della pinza porta elettrodo e di massa ai connettori D e A rispettando la polarit previ st...

Страница 11: ...2 DESCRIPTION DES PROTECTIONS 14 3 2 1 Protection pression liquide de refroidissement 14 3 2 2 Fusible 14 3 2 3 Positionnement des plans inclin s 15 4 DESCRIPTION DU PANNEAU DE COMMANDE 15 5 FONCTIONS...

Страница 12: ...semble avec du ruban Ne pas enrouler les c bles de masse et de la pince porte lectrode ou de la torche autour du corps Ne jamais rester entre le c ble de masse et le c ble de la pince porte lectrode o...

Страница 13: ...GENERALES La machine MigPulse 3003 DP permet le le soudage MIG MAG puls synergique MIG MAG non puls synergi que MIG MAG conventionnel et MMA r alis e avec la te chnologie onduleur Le poste souder est...

Страница 14: ...r Connecteur type DB9 RS 232 utiliser pour mettre jour les programmes du microprocesseur G Prise du pressostat Prise o est raccord le c ble sortant du pressostat plac l int rieur du groupe de refroidi...

Страница 15: ...pas s lectionnable Indique que les valeurs visualis es par les afficheurs AL et AM normalement Amp res et Volts sont les valeurs utilis es pour la derni re soudure ex cut e Est activ la fin de chaque...

Страница 16: ...ique VOYANT AR MIG CONVENTIONNEL Indique que le proc d choisi est le MMA VOYANT AS MMA Indique que le proc d choisi est le MIG conventionnel Touche de s lection AU chaque pression rapide est s lection...

Страница 17: ...nibles 3 courants qui peuvent tre appel s en soudure avec le bouton de start de la torche L enregistre ment des courants et du slope est le suivant SC courant de d marrage Hot start Possibilit de r gl...

Страница 18: ...se de fil la plus lev e c d le courant le plus lev Cette valeur est expri m e en pourcentage du temps obtenu de la fr quence Fdp Voir figure 3 Tourner le bouton AN pour r gler le pourcentage Plage de...

Страница 19: ...Soudure Mig puls synergique VOYANT AP allum Choisir le num ro PRG d apr s le diam tre du fil utiliser le type et la qualit du mat riel et type de gaz en suivant l ins truction situ e l int rieur de la...

Страница 20: ...solement s r entre le c t primaire et le c t secondaire de la machine viter que les c bles puissent entrer en contact avec des organes en mou vement ou des pi ces qui se r chauffent pendant le fon cti...

Страница 21: ...3 1 COOLING UNIT 24 3 2 DESCRIPTION OF PROTECTIVE DEVICES 24 3 2 1 Coolant pressure protective device 24 3 2 2 Fuse T 2A 250V 5x20 24 3 2 3 Positioninng on sloping planes 24 4 DESCRIPTION OF CONTROL P...

Страница 22: ...be on your right side Connect the work cable to the workpiece as close as possible to the area being welded cut Do not work next to welding cutting power source EXPLOSIONS Do not weld in the vicinity...

Страница 23: ...or 60 Hz three phase power supply I1 Max Max absorbed current at the corresponding current I2 and voltage U2 I1 eff This is the maximum value of the actual cur ent absorbed considering the duty cycle...

Страница 24: ...machine is equipped with wheels with out brake make sure the machine is not positioned on slop ing planes to avoid tilting or noncontrolled motion of the machine itself 4 DESCRIPTION OF CONTROL PANEL...

Страница 25: ...ob AI For the welding current LED AD it displays the amperes For the wire speed LED AC it displays the meters per minute For the thickness LED AB it displays the millimeters For LED AA it displays the...

Страница 26: ...ge parameter may be restored outside sav ing for both using or changing it To restore it press for 3 seconds key AV display by menas of knob AI the number to be restored and show on display AL with kn...

Страница 27: ...the welding current a value adjusted using the knobAN The duration tHS default 130 of this current may also be adjusted from 0 1 to 10 seconds default 0 5 sec The switching time Slo between the SC cu...

Страница 28: ...e activated On or cut off Off 14 Fac factory The purpose is to return the welding machine to the origi nal settings provided by the manufacturer With the func tion selected the display AM shows noP re...

Страница 29: ...nctions in the submenu according to the instruc tions under paragraph Service functions Adjust the wire speed and the welding voltage using the knob AI and AN respectively MMA Welding LED AT on Connec...

Страница 30: ...ERKOELUNIT 33 3 2 BESCHRIJVING VAN DE BEVEILIGINGEN 33 3 2 1 Koelvloeistofdrukbeveiliging 33 3 2 2 Zekering T 2A 250V 5x20 33 3 2 3 Plaatsing op een hellend oppervlaK 33 4 BESCHRIJVING VAN HET BEDIENI...

Страница 31: ...Voorkom dat u tussen de aardekabel en de kabel van de elektrodeklep of de lastoorts komt te staan Als de aardekabel zich rechts van de operator bevindt moet de kabel van de elektrodeklem of de lastoor...

Страница 32: ...N 2 1 1 VERKLARING VAN DE TECHNISCHE SPECIFICATIES Apparatet er bygget Het apparaat is gebouwd in overeen stemming met de volgende normen IEC 60974 1 IEC 60974 5 IEC 60974 10 Cl A IEC 61000 3 11 IEC 6...

Страница 33: ...worden gebruikt 3 2 BESCHRIJVING VAN DE BEVEILIGINGEN 3 2 1 KOELVLOEISTOFDRUKBEVEILIGING Deze beveiliging bestaat uit een drukschakelaar in het koel vloeistoftoevoercircuit die een microschakelaar bed...

Страница 34: ...en op het display AL Knop AN Hiermee worden de afmetingen gekozen De booglengte in synergische MIG processen de lasspan ning in conventionele MIG processen In het onderhoudsmenu selecteert deze knop a...

Страница 35: ...astest Wanneer deze toets wordt ingedrukt begin het gas te stro men druk nogmaals om de gasuitvoer te stoppen Als de toets geen tweede keer wordt ingedrukt binnen 30 seconden wordt de gasuitvoer onder...

Страница 36: ...centage van de ingestelde draadaanvoersnelheid voordat de draad het werkstuk raakt Deze instelling is belangrijk met het oog op een goede start Fabrieksinstelling Au automatisch De waarde kan worden...

Страница 37: ...M begint te knipperen een geluidssignaal enkele seconden later be vestigt dat de instelling is opgeslagen 5 2 MMA PROCES 1 HS Hot Start Instelbereik 0 100 Stelt de geleverde overstroom bij het ontstek...

Страница 38: ...lheid en de lasspanning respectievelijk met de knoppen AI en AN MMA lassen LED AT brandt Verbind de massa aansluitingen en de kabelaansluitingen van de elektrodeklem met de aansluitingen D en A en nee...

Страница 39: ...DE LOS DISPOSITIVOS DE PROTECCI N 42 3 2 1 Protecci n presi n l quido refrigerante 42 3 2 2 Fusibile T 2A 250V 5x20 42 3 2 3 Colocaci n en planos inclinados 42 4 DESCRIPCI N DEL TABLERO 42 5 FUNCIONE...

Страница 40: ...la pinza portaelectrodo o de la antorcha Si el cable de masa se en cuentra a la derecha del operador tambi n el de la pinza portaelectrodo o de la antorcha tienen que quedar al mismo lado Conectar el...

Страница 41: ...oldadora Convertidor est tico de frecuencia trif sica Transformador rectificador MIG Adapto a la soldadura MIG MAG U0 Tensi n en vac o secundaria X Factor de servicio porcentaje El factor de servicio...

Страница 42: ...t realizada mediante un pres stato insertado en el circuito de empuje del l quido que acciona un microinterruptor La presi n insuficiente viene se alada con la sigla H2O centelleante en el display AM...

Страница 43: ...s vienen visualizadas por el display AL Manecilla AN Se regulan los siguientes tama os En el MIG sin rgico la longitud del arco en el MIG conven cional la tensi n de soldadura En el interior del men d...

Страница 44: ...rizaci n de los puntos de trabajo memorizados Tecla de selecci n AY Test Gas Pulsando esta tecla el gas comienza a salir para detener la salida hay que volver a pulsarla Si no se pulsase de nuevo el p...

Страница 45: ...la velocidad del hilo expresada en porcentaje de la velo cidad programada para la soldadura antes de que el mismo toque la pieza que hay que soldar Este ajuste es importante para obtener siempre buen...

Страница 46: ...a confirmar la funci n deseada basta pulsar durante 3 segundos el pulsador AV la sigla visualizada en el display AM iniciar a centellear y pasados algunos segundos un so nido confirmar la memorizaci n...

Страница 47: ...s en el submen seg n cuanto se indica en el p rrafo Funciones de servicio Regular la velocidad del hilo y la tensi n de soldadura res pectivamente con las manecillas AI y AN Soldadura MMA LED AT encen...

Страница 48: ...www castolin com www eutectic com Stronger with Castolin Eutectic 48...

Страница 49: ...VO STRAIN RELIEF 26 KIT MOTORE CON VENTOLA MOTOR WITH FAN KIT 27 SUPPORTO VENTOLA FAN SUPPORT 28 LATERALE FISSO FIXED SIDE PANEL 29 SUPPORTO TORCIA TORCH SUPPORT 30 IMPEDENZA PRIMARIO PRIMARY IMPEDANC...

Страница 50: ...www castolin com www eutectic com Stronger with Castolin Eutectic 50...

Страница 51: ...100 SUPPORTO BOMBOLA GAS CYLINDER SUPPORT 101 APPOGGIO BOMBOLA GAS CYLINDER SUPPORT 102 CINGHIA BELT 103 FONDO CARRELLO TROLLEY BOTTOM 104 SUPPORTO ASSALE AXLE SUPPORT 105 ASSALE AXLE 106 RUOTA FISSA...

Страница 52: ...www castolin com www eutectic com Stronger with Castolin Eutectic 52...

Страница 53: ...E FEED 441 TRAINAFILO COMPLETO COMPLETE WIRE FEED 444 BLOCCAGGIO GRADUATO ADJUSTMENT KNOB 461 INGRANAGGIO GEAR 470 SUPPORTO PREMIRULLO RIGTH ROLLER DESTRO PRESSER SUPPORT 471 SUPPORTO PREMIRULLO LEFT...

Страница 54: ...www castolin com www eutectic com Stronger with Castolin Eutectic 54...

Страница 55: ...ARRONE BROWN J ARANCIO ORANGE I ROSA PINK L ROSA NERO PINK BLACK M GRIGIO VIOLA GREY PURPLE N BIANCO VIOLA WHITE PURPLE O BIANCO NERO WHITE BLACK P GRIGIO BLU GREY BLUE Q BIANCO ROSSO WHITE RED R GRIG...

Страница 56: ...applications or results is presented without representation or warranty expressed or implied Without limitation there are no war ranties of merchantability or of fitness for a particular purpose Each...

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