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IOM-SLR-2

5

11.  Evenly loosen the three cage cap screws (18) 

in single revolution increments.  

NOTE:

 Regu-

lator may con tain a lower piston spring (22); 
the ITA should rise as the cage cap screws 
(18) are evenly backed out.  A down wards 
holding force should be ap plied to the top of 
the guide bearing (13) to pre vent the ITA from 
pop ping up as the last threads of the cage cap 
screws (18) are backed out.

12.  Remove the ITA by pulling up on the valve 

plug (20). Set ITA aside.

Figure 3: 

Assembled ITA

13.  Remove the lower piston spring (22), as ap-

 pli ca ble, from within the body (23).

14.  Remove o-ring cage seal (15).

15.  If supplied, remove internal sensing drilled 

plug (33) using 5/32" (4 mm) Allen wrench.

16.  Remove body (23) from vise. Clean all re us able 

metal parts according to owner's pro ce dures.

C.  Disassembly of the ITA:  (

See Figure 3)

1.  Pull the valve plug (20) down wards and out 

of the guide bear ing (13) and cage (19).

2.  Remove the guide bearing (13) from the upper 

end of the cage (19).

3.  Remove o-ring middle stem seal (14.2) from 

guide bearing (13).

4. Examine 

the 

com 

po nents (27.1, 27.2, 27.3, 

27.4) of the dy nam ic side seal (27) mechanism 
to de ter mine if sig nif i cant leakage was oc cur-
 ring. If the dy nam ic side seal (27) shows signs 
of sig nif i cant leakage, de ter mine if op er at ing 

20

21

19

17

16

15

27

13

14.3

20

14.2

con di tions are ex ceed ing pres sure, pres sure 
drop, or tem per a ture limits.

 

Remove dynamic side seal (27) com po nents. 
Special care should be taken when using 
“tools” to remove the components to ensure 
that no scratches are imparted to any portion 
of the guide bearing (13) groove.

5.  Remove wiper seal (16), if supplied, from within 

cage (19) I.D.

6.  Remove wiper washer (17.1)  from within the 

cage (19) I.D.

7.  Remove o-ring lower stem seal (14.3) from 

plug (20).

8.  Remove seat ring (21); examine for signs of 

leakage. If seat ring shows signs of significant 
leakage, determine if op er at ing con di tions of 
pressure, pressure drop, or temperature are 
ex ceed ing limits.

9.  Clean all reusable metal parts according to 

owner's procedures.

 

D.  Inspection of Parts:

1.  After inspection remove from the work area 

and dis card the old “soft goods” parts (i.e. o-
rings, di a phragms, seals, gaskets, etc.) after 
in spec tion.  These parts MUST be re placed 
with fac to ry supplied new parts.

2.  Inspect metal parts that will be reused. The 

parts should be free of surface con tam i nants, 
burrs, oxides, and scale.  Rework and clean 
parts as necessary.  Surface con di tions that 
affect the regulator performance are stated 
below; replace parts that can not be re worked 
or cleaned.

3. QC 

Requirements:

a.  Valve plug (20);

1.  16 rms finish on its seating surface 

for tight shutoff.

2.  No major defects on bottom guide 

spin dle.

b. Cage 

(19);

1.  16 rms finish on cylinder bore. No 

“ledges” formed due to wear from 
moving dynamic side seal (27) or 
wiper seal (16).

c.  Lower guide bushing (24) (non-re place-

 able):
1.  16 rms finish on bore.
2.  Max 0.015 inch (0.38 mm) clearance 

Содержание SLR-2

Страница 1: ...alveanddamaging internal soft goods primarily the dynamic seal 4 DownstreamSensingInstallationConsiderations Internal or External Sensing a The regulator may be installed with inter nal or external se...

Страница 2: ...m block valve until fully open 7 Continue to slowly open the outlet downstream block valve especially when the downstream pip ing system isn t pressurized If the outlet down stream pressure exceeds th...

Страница 3: ...Seal w Metal Energizer 27 4 OR O Ring Seal SECTION VII Adetailedviewofthedynamicsidesealparts is shown in Figure 1 on the next page NOTE On regulators originally supplied as oxygen clean Opt 55 mainte...

Страница 4: ...or body in a vise with the cover dome 25 upwards 5 Loosen and remove the diaphragm flange bolts 11 and nuts 12 uniformly Set loading regulator aside 6 Place matchmarks on body 23 and cover dome 25 fla...

Страница 5: ...temperature limits Remove dynamic side seal 27 components Special care should be taken when using tools to remove the components to ensure that no scratches are imparted to any portion of the guide be...

Страница 6: ...tallation aid 2 Place wiper washer 17 1 into cup of Wiper Seal 16 Holding these parts 17 1 16 between thumb and forefinger insert into cage 19 at an approximate 45 angled approach with wiper washer 17...

Страница 7: ...ate against seat ring 21 during tightening 8 This completes ITA preliminary reassembly F Main Regulator Reassembly 1 Place body 23 in a vise 2 Reinstallinternalsensingdrilledplug 33 with compatible th...

Страница 8: ...einstall all flange bolts 11 and nuts 12 with nameplate 99 located under one bolt head Hand tighten nuts 12 10 Evenly tighten the body bolting 11 12 in an alternating cross pattern in one revolution i...

Страница 9: ...r SPRING UNDER COMPRESSION Prior to removing spring chamber relieve range spring compression by turning knob CCW until rotation comes to a complete stop Failure to do so may result in flying parts tha...

Страница 10: ...seat 12 11 Install new seat retainer 13 with seat 12 into body 1 cavity with the seat facing downward toward the angled seating sur face of the poppet 8 Tighten seat retainer to the following torque v...

Страница 11: ...ston subassembly per Section VI Steps M 1 M 7 2 With a 5 16 socket rotate seat retainer 13 CCW to remove from the body 3 Remove the pressed in seat 12 from re tainer 13 Remove poppet 8 and poppet spri...

Страница 12: ...iston Spring psig Barg LVPS psig Barg none none 0 0 0 0 2 5 14 34 3 21 2 14 1 2 07 14 1 07 1 07 4 10 28 6 9 6 41 4 28 SIZE ORIENTATION S O Factor Body Size in DN Orientation Cover Dome on Top Cover Do...

Страница 13: ...external sensing line C Oversized regulator C Check actual flow conditions resize regulator for minimum and maxi mum flow if necessary replace with smaller regulator D Too much variation in Inlet Pres...

Страница 14: ...Material BOM a parts list that was provided when unit was originally shipped Serial Number typically 6 digits Product Code typical format as follows last digit is alpha character that reflects revisio...

Страница 15: ...Internal Sensing Only 99 Nameplate Not Shown Not required on 2 CS SST Body Material Recommended Repair Parts Figure 7 Main Regulator Assembly The contents of this publication are presented for inform...

Страница 16: ...2 Actuator Post 7 3 Actuator Nut 7 4 Actuator Gasket 7 5 Actuator O ring 8 Poppet 9 Poppet Spring 10 Diaphragm Gasket 12 Seat 13 Seat Retainer 15 Range Spring 16 Spring Clip 21 Inline Filter 39 Snap i...

Страница 17: ...ct leads to heating or cooling of the process gas depends on the process gas and the inlet and outlet pressures The system designer is responsible for determining whether the process gas temperature m...

Страница 18: ...5 DA6 DA8 DA0 DA1 DAP SAP SLR 1 SLR 2 PTR 1 ALR 1 ULR 1 PGR 1 BQ BQ OPT 45 BQ CRYO 123 123 CRYO 123 OPT 45 123 OPT 46G 123 1 6 123 1 6 OPT 45 123 1 6 OPT 46G 123 1 6 S 123 1 6 S OPT 40 1000HP 1000HP O...

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