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INSTALLATION, OPERATION & MAINTENANCE MANUAL (IOM)

IOM-SLR-2

02-20

I.  DESCRIPTION AND SCOPE

The Model SLR-2 uses the pressure set point of a non-relieving loader to control the outlet pressure of the 

main reducing regulator.  Sizes are 1/2" (DN15), 3/4" (DN20), 1" (DN25), 1-1/4" (DN32)

,

 1-1/2" (DN40), 2" (DN50), 

3" (DN80) and 4" (DN100). This model is suitable for gaseous applications.

MODEL SLR-2

DIRECT-ACTING, PRESSURE LOADED,

PRESSURE REDUCING REGULATOR

with NON-RELIEVING LOADER

II. REFERENCES

 

Refer to Technical Bulletin SLR-2-TB for tech ni cal 
specifications for this reg u la tor.

ABBREVIATIONS

      CW   – 

Clockwise

      CCW  – 

Counter Clockwise

       ITA 

– 

Inner Trim Assembly

III. INSTALLATION

SECTION III

SECTION II

SECTION I

1.  This regulator may be rotated around pipe axis 

360 degrees.  For ease of maintenance, the 
rec om mend ed position is with the cover dome 
(25) up wards.

2.  Provide space below, above, and around reg u la-

 tor for removal of parts during maintenance.

3.  Install block valves and pressure gauges to pro-

 vide means for adjustment, operation, bypass, 
or removal of the regulator.  A pipeline strainer 
is recommended before inlet to remove typical 
pipe line debris from entering valve and damaging 
internal “soft goods”, primarily the dynamic seal.

4.  Downstream Sensing Installation Considerations  

– Internal or External Sensing:
a.  The regulator may be installed with inter-

nal or external sensing.  Unless otherwise 

spec i fied, the regulator is supplied by factory 
with internal sensing.  The regulator may be 
con vert ed in the field to external sensing. (See 
Section VII Maintenance, Part G – Converting 
Internal/External Sensing.

b.  Reference SLR-2-TB, Table -11 for rec om-

 men da tions when to  apply external sensing.

c.  For internal sensing, no external line is re-

 quired.  For external sensing, use an external 
control line.  The line is connected from the 
1/4" (DN8) NPT tap (Port 5 – See Fig. 5) on 
the side of the body di a phragm flange to a 
pressure tap down stream of the regulator.  Use 
1/4" or 3/8" (DN8 or 10) outer di am e ter tubing 
or 3/8" (DN10) pipe having an inner di am e ter 
equiv a lent to Schedule 40 pipe.  

          CAUTION

For welded installations, all internal trim parts, seals 
and diaphragm(s) must be removed from reg u la tor 
body prior to welding into pipeline. The heat of fusion 
welding will dam age non-metallic parts if not re moved.

          CAUTION

Installation of adequate overpressure pro tec tion is 
recommended to pro tect the reg u la tor from overpressure 
and all down stream equip ment from damage in the event 
of regulator failure.

ISO Registered Company

Содержание SLR-2

Страница 1: ...alveanddamaging internal soft goods primarily the dynamic seal 4 DownstreamSensingInstallationConsiderations Internal or External Sensing a The regulator may be installed with inter nal or external se...

Страница 2: ...m block valve until fully open 7 Continue to slowly open the outlet downstream block valve especially when the downstream pip ing system isn t pressurized If the outlet down stream pressure exceeds th...

Страница 3: ...Seal w Metal Energizer 27 4 OR O Ring Seal SECTION VII Adetailedviewofthedynamicsidesealparts is shown in Figure 1 on the next page NOTE On regulators originally supplied as oxygen clean Opt 55 mainte...

Страница 4: ...or body in a vise with the cover dome 25 upwards 5 Loosen and remove the diaphragm flange bolts 11 and nuts 12 uniformly Set loading regulator aside 6 Place matchmarks on body 23 and cover dome 25 fla...

Страница 5: ...temperature limits Remove dynamic side seal 27 components Special care should be taken when using tools to remove the components to ensure that no scratches are imparted to any portion of the guide be...

Страница 6: ...tallation aid 2 Place wiper washer 17 1 into cup of Wiper Seal 16 Holding these parts 17 1 16 between thumb and forefinger insert into cage 19 at an approximate 45 angled approach with wiper washer 17...

Страница 7: ...ate against seat ring 21 during tightening 8 This completes ITA preliminary reassembly F Main Regulator Reassembly 1 Place body 23 in a vise 2 Reinstallinternalsensingdrilledplug 33 with compatible th...

Страница 8: ...einstall all flange bolts 11 and nuts 12 with nameplate 99 located under one bolt head Hand tighten nuts 12 10 Evenly tighten the body bolting 11 12 in an alternating cross pattern in one revolution i...

Страница 9: ...r SPRING UNDER COMPRESSION Prior to removing spring chamber relieve range spring compression by turning knob CCW until rotation comes to a complete stop Failure to do so may result in flying parts tha...

Страница 10: ...seat 12 11 Install new seat retainer 13 with seat 12 into body 1 cavity with the seat facing downward toward the angled seating sur face of the poppet 8 Tighten seat retainer to the following torque v...

Страница 11: ...ston subassembly per Section VI Steps M 1 M 7 2 With a 5 16 socket rotate seat retainer 13 CCW to remove from the body 3 Remove the pressed in seat 12 from re tainer 13 Remove poppet 8 and poppet spri...

Страница 12: ...iston Spring psig Barg LVPS psig Barg none none 0 0 0 0 2 5 14 34 3 21 2 14 1 2 07 14 1 07 1 07 4 10 28 6 9 6 41 4 28 SIZE ORIENTATION S O Factor Body Size in DN Orientation Cover Dome on Top Cover Do...

Страница 13: ...external sensing line C Oversized regulator C Check actual flow conditions resize regulator for minimum and maxi mum flow if necessary replace with smaller regulator D Too much variation in Inlet Pres...

Страница 14: ...Material BOM a parts list that was provided when unit was originally shipped Serial Number typically 6 digits Product Code typical format as follows last digit is alpha character that reflects revisio...

Страница 15: ...Internal Sensing Only 99 Nameplate Not Shown Not required on 2 CS SST Body Material Recommended Repair Parts Figure 7 Main Regulator Assembly The contents of this publication are presented for inform...

Страница 16: ...2 Actuator Post 7 3 Actuator Nut 7 4 Actuator Gasket 7 5 Actuator O ring 8 Poppet 9 Poppet Spring 10 Diaphragm Gasket 12 Seat 13 Seat Retainer 15 Range Spring 16 Spring Clip 21 Inline Filter 39 Snap i...

Страница 17: ...ct leads to heating or cooling of the process gas depends on the process gas and the inlet and outlet pressures The system designer is responsible for determining whether the process gas temperature m...

Страница 18: ...5 DA6 DA8 DA0 DA1 DAP SAP SLR 1 SLR 2 PTR 1 ALR 1 ULR 1 PGR 1 BQ BQ OPT 45 BQ CRYO 123 123 CRYO 123 OPT 45 123 OPT 46G 123 1 6 123 1 6 OPT 45 123 1 6 OPT 46G 123 1 6 S 123 1 6 S OPT 40 1000HP 1000HP O...

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