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IOM-PGR-2

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ATEX 94/9/EC: 

Explosive Atmospheres and Cashco Inc. Regulators

These valves satisfy the safety conditions according to EN 13463-1 and EN 13463-5 for equipment group IIG 2 c.

Caution: Because the actual maximum temperature depends not on the equipment itself, but upon the fluid temperature, a 
single temperature class or temperature cannot be marked by the manufacturer.

Specific Precaution to Installer: Electrical grounding of valve must occur to minimize risk of effective electrical discharges.

Specific Precaution to Installer:   Atmosphere vent holes should be plugged to further minimize the risk of explosion.

Specific Precaution to Maintenance: The Valve Body/ Housing must be regularly cleaned to prevent buildup of dust deposits.

Specific Precaution to Maintenance: Conduct periodic Continuity Check between Valve Body/ Housing and Tank to minimize 
risk of electrical discharges.

Attention: When repairing or altering explosion-protected equipment, national regulations must be adhered to. For maintenance 
and repairs involving parts, use only manufacturer's original parts.

ATEX requires that all components and equipment be evaluated. Cashco pressure regulators are considered components. 
Based on the ATEX Directive, Cashco considers the location where the pressure regulators are installed to be classified 
Equipment-group II, Category 3 because flammable gases would only be present for a short period of time in the event of a leak. 
It is possible that the location could be classified Equipment-group II, Category 2 if a leak is likely to occur. Please note that the 
system owner, not Cashco, is responsible for determining the classification of a particular installation.

Product Assessment

Cashco performed a conformity assessment and risk analysis of its pressure regulator and control valve models and their 
common options, with respect to the Essential Health and Safety Requirements in Annex II of the ATEX directive. The details 
of the assessment in terms of the individual Essential Health and Safety Requirements, are listed in Table 1. Table 2 lists all of 
the models and options that were evaluated and along with their evaluation.

Models and options not listed in Table 2 should be assumed to not have been evaluated and therefore should not be selected 
for use in a potentially explosive environment until they have been evaluated.

Standard default options for each listed model were evaluated even if they were not explicitly listed as a separate option in the 
table. Not all options listed in the tables are available to all models listed in the tables. Individual TB’s must be referenced for 
actual options.

When specifying a regulator that is to be used in a potentially explosive environment one must review the evaluations in Table 1 
and 2 for the specific model and each and every option that is being specified, in order to determine the complete assessment 
for the unit.

A summary of the models and options found to have an impact on ATEX assessment due to potential ignition sources or other 
concerns from the ATEX Essential Health and Safety Requirements, are listed below.

1. 

The plastic knob used as standard on some models, (P1, P2, P3, P4, P5, P7, 3381, 4381, 1171, and 2171) is a 
potential ignition source due to static electricity. To demonstrate otherwise, the knob must be tested to determine 
if a transferred charge is below the acceptable values in IEC 60079-0 Section 26.14 (See items 25, 27, and 28 in 
Appendix A). Until the plastic knob has been shown to be acceptable, then either the metal knob option, or a preset 
outlet pressure option is required to eliminate this ignition source (See items 45 and 64 in Tables).

2. 

The pressure gauges offered as options on a few of the regulator models (DA’s, P1-7, D, 764, 521), use a plastic 
polycarbonate window that is a potential ignition source due to static electricity. To demonstrate that the gauges are 
not a potential source of ignition, the gauges would need to be tested to determine if a transferred charge is below 

NOTICE

Only for Product Codes wherein hazard 
category ATEX has been selected.

Содержание PGR-2

Страница 1: ...idespacebelow above andaroundregula tor for removal of parts during maintenance 3 Install block valves and pressure gauges to pro vide means for adjustment operation bypass or removal of the regulator...

Страница 2: ...the inlet upstream block valve to about 25 open Rotate the adjusting screw SECTION V CAUTION DO NOT HYDROSTATIC TEST THROUGH AN INSTALLED UNIT ISOLATE REGULATOR FROM TEST The OUTLET RATING asprintedon...

Страница 3: ...olate the regulator from the system and relieve all pressure Failure to do so could result in personal injury SECTION VI 3 Remove all diaphragm nuts 9 and bolts 8 4 Remove loading chamber 33 pressure...

Страница 4: ...concentrically within the body cap 5 opening 10 Slide the piston 15 slowly into place assuring that the piston 15 post slides into the female groove of the pusher plate 11 12 Place piston spring 17 i...

Страница 5: ...the center hole of the body and the seat 30 7 square end first 6 Placeonesealgasket 30 15 onepistonseal 30 14 and one seal gasket 30 15 into the center bore on top of the stem 30 8 See Detail A Ensur...

Страница 6: ...y in a vise Position so that vise closes over the inlet and the outlet connections DIAPHRAGM REPLACEMENT Inlet Filter ELEMENT INSIDE BODY COVER 2 Unscrew the filter cover from the body Remove old elem...

Страница 7: ...er s procedures 6 Slide the post end of the piston 60 14 slowly into the body cavity 7 Place piston spring 60 7 over spring hub of the piston 60 14 8 Apply pipe thread sealant to the body cap 60 6 thr...

Страница 8: ...and spray liquid leak de tectortotestaroundbodyandspringchamber for leakage Ensure that an outlet pressure is maintained during this leak test of at least mid range spring level i e 20 80 psig 1 4 5 5...

Страница 9: ...replace B Oversized regulator B Check actual flow conditions resize regulator for minimum and maxi mum flow if necessary replace with smaller regulator C Metering Valve may not be adjusted correctly...

Страница 10: ...can also be found on the Bill of Material BOM a parts list that was provided when unit was originally shipped Serial Number typically 6 digits Product Code typical format as follows last digit is alp...

Страница 11: ...ng Use 3 8 or 1 2 DN10orDN15 outerdiametertubingtoconnectthepilotsensing port to a location in the piping down stream of the main regulator If PGR 2 is constructed with self contained feature tubing a...

Страница 12: ...Body 3 Pressure Plate 5 Body Cap 8 Cap Screw Flange Bolting 9 Nut Hex Flange Bolting 11 Pusher Plate 12 Diaphragm 15 Piston 16 Cylinder 17 Piston Spring 18 Cylinder Gasket 33 Loading Chamber Recommen...

Страница 13: ...arts Pilot Assembly Vent to Atmosphere Sense Port Pilot Inlet The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accura...

Страница 14: ...o com Item No Description 60 1 Body 60 2 Spring Chamber 60 3 Pressure Plate 60 4 Pusher Plate 60 5 Spring Button 60 6 Body Cap 60 7 Piston Spring 60 8 Adjusting Screw 60 9 Lock Washer 60 10 Nut Pressu...

Страница 15: ...e The details of the assessment in terms of the individual Essential Health and Safety Requirements are listed in Table 1 Table 2 lists all of the models and options that were evaluated and along with...

Страница 16: ...of system components and tubing due to adiabatic compression of the system gas 3 Heating systems installed by the user could possibly increase the surface temperature and must be evaluated by the user...

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