background image

INSTALLATION, OPERATION & MAINTENANCE MANUAL (IOM)     

IOM-PGR-2

10-22

I.  DESCRIPTION AND SCOPE

 

Model PGR-2 is a pressure reducing regulator used to control downstream (outlet or P2) pressure.  Sizes are 
3/8" (DN10), 1/2" (DN15), 3/4" (DN20), 1". This model is applied primarily in gaseous service.

MODEL PGR-2

PRESSURE LOADED

PRESSURE REDUCING REGULATOR

II. REFERENCES

 

Refer to Technical Bulletin PGR-2-TB for tech ni cal 
specifications for this reg u la tor.

ABBREVIATIONS

      CW   – 

Clockwise

      CCW  – 

Counter Clockwise

       ITA 

– 

Inner Trim Assembly

III. INSTALLATION

SECTION III

SECTION II

SECTION I

1.  Regulator may be rotated around pipe axis 360 

degrees.  For ease of maintenance, the rec om-
 mend ed position is with the cover dome (2) 
up wards.

2.  Provide space below, above, and around reg u la-

 tor for removal of parts during maintenance.

3.  Install block valves and pressure gauges to pro-

 vide means for adjustment, operation, bypass, 
or removal of the regulator.  A pipeline strainer 
is recommended before inlet to remove typical 
pipe line debris from entering valve and damaging 
internal “soft goods”, primarily the dynamic seal.

4.  The PGR-2 is designed to regulate pressure 

via external sensing.  Use 3/8" or 1/2" (DN10 or 
DN15) outer di am e ter tubing to connect the sens-
ing port on the pilot to the piping down stream of 
the main regulator.  If PGR-2 is constructed with 
self contained feature - tubing and connection in 
downstream piping is not required.

          CAUTION

Installation of adequate overpressure pro tec tion is 
recommended to pro tect the reg u la tor from overpressure 
and all down stream equip ment from damage in the event 
of regulator failure.

Model PGR-2 

ISO Registered Company

Содержание PGR-2

Страница 1: ...idespacebelow above andaroundregula tor for removal of parts during maintenance 3 Install block valves and pressure gauges to pro vide means for adjustment operation bypass or removal of the regulator...

Страница 2: ...the inlet upstream block valve to about 25 open Rotate the adjusting screw SECTION V CAUTION DO NOT HYDROSTATIC TEST THROUGH AN INSTALLED UNIT ISOLATE REGULATOR FROM TEST The OUTLET RATING asprintedon...

Страница 3: ...olate the regulator from the system and relieve all pressure Failure to do so could result in personal injury SECTION VI 3 Remove all diaphragm nuts 9 and bolts 8 4 Remove loading chamber 33 pressure...

Страница 4: ...concentrically within the body cap 5 opening 10 Slide the piston 15 slowly into place assuring that the piston 15 post slides into the female groove of the pusher plate 11 12 Place piston spring 17 i...

Страница 5: ...the center hole of the body and the seat 30 7 square end first 6 Placeonesealgasket 30 15 onepistonseal 30 14 and one seal gasket 30 15 into the center bore on top of the stem 30 8 See Detail A Ensur...

Страница 6: ...y in a vise Position so that vise closes over the inlet and the outlet connections DIAPHRAGM REPLACEMENT Inlet Filter ELEMENT INSIDE BODY COVER 2 Unscrew the filter cover from the body Remove old elem...

Страница 7: ...er s procedures 6 Slide the post end of the piston 60 14 slowly into the body cavity 7 Place piston spring 60 7 over spring hub of the piston 60 14 8 Apply pipe thread sealant to the body cap 60 6 thr...

Страница 8: ...and spray liquid leak de tectortotestaroundbodyandspringchamber for leakage Ensure that an outlet pressure is maintained during this leak test of at least mid range spring level i e 20 80 psig 1 4 5 5...

Страница 9: ...replace B Oversized regulator B Check actual flow conditions resize regulator for minimum and maxi mum flow if necessary replace with smaller regulator C Metering Valve may not be adjusted correctly...

Страница 10: ...can also be found on the Bill of Material BOM a parts list that was provided when unit was originally shipped Serial Number typically 6 digits Product Code typical format as follows last digit is alp...

Страница 11: ...ng Use 3 8 or 1 2 DN10orDN15 outerdiametertubingtoconnectthepilotsensing port to a location in the piping down stream of the main regulator If PGR 2 is constructed with self contained feature tubing a...

Страница 12: ...Body 3 Pressure Plate 5 Body Cap 8 Cap Screw Flange Bolting 9 Nut Hex Flange Bolting 11 Pusher Plate 12 Diaphragm 15 Piston 16 Cylinder 17 Piston Spring 18 Cylinder Gasket 33 Loading Chamber Recommen...

Страница 13: ...arts Pilot Assembly Vent to Atmosphere Sense Port Pilot Inlet The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accura...

Страница 14: ...o com Item No Description 60 1 Body 60 2 Spring Chamber 60 3 Pressure Plate 60 4 Pusher Plate 60 5 Spring Button 60 6 Body Cap 60 7 Piston Spring 60 8 Adjusting Screw 60 9 Lock Washer 60 10 Nut Pressu...

Страница 15: ...e The details of the assessment in terms of the individual Essential Health and Safety Requirements are listed in Table 1 Table 2 lists all of the models and options that were evaluated and along with...

Страница 16: ...of system components and tubing due to adiabatic compression of the system gas 3 Heating systems installed by the user could possibly increase the surface temperature and must be evaluated by the user...

Отзывы: