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INSTALLATION, OPERATION & MAINTENANCE MANUAL (IOM)      IOM-DA0

02-20

I.  DESCRIPTION AND SCOPE

Model DA0 is a pressure reducing regulator used to control downstream (outlet or P2) pressure.  Sizes are 

1/2" (DN15), 3/4" (DN20), 1" (DN25), 1-1/4" (DN32)

,

 1-1/2" (DN40), 2" (DN50), 3" (DN80) and 4" (DN100).  Refer 

to Technical Bulletin DA0-TB for design conditions and selection recommendations. (

NOTE:

 

This product was 

formerly identified as a Model D0; a Model DA0 and D0 are one and the same product.)

This manual does not include instructions related to the various methods of pressure loading a Model DA0 

main valve. 

MODEL DA0

DIRECT-ACTING, PRESSURE LOADED

PRESSURE REDUCING REGULATOR

for STEAM APPLICATIONS

II. REFERENCES

 

Refer to Technical Bulletin DA0-TB and DAG-TB 
for tech ni cal specifications for this reg u la tor.

ABBREVIATIONS

      CW   – 

Clockwise

      CCW  – 

Counter Clockwise

       ITA 

– 

Inner Trim Assembly

III. INSTALLATION

SECTION III

SECTION II

SECTION I

1.  Regulator may be rotated around pipe axis 360 

degrees.  For ease of maintenance, the rec om-
 mend ed position is with the cover dome (25) 
up wards.

2.  Provide space below, above, and around reg u la-

 tor for removal of parts during maintenance.

3.  Install block valves and pressure gauges to pro-

 vide means for adjustment, operation, bypass, 
or removal of the regulator.  A pipeline strainer 
is recommended before inlet to remove typical 
pipe line debris from entering valve and damaging 
internal “soft goods”, primarily the dynamic seal.

4.  Steam traps should be installed before and after 

the regulator to provide proper drainage.

5.  Install the regulator with the flow in the direction 

of the arrow cast or stamped into the body.

6.  For best performance, it is recommended that 

the piping upstream and downstream of the 
regulator be straight and free from any restric-
tions or bends, which can cause turbulence, for 
a minimum length of approximately fifteen to 
twenty pipe diameters.

7.  Pipe size should be given special consideration, 

particularly downstream of the regulator, to 
ensure that the steam velocity does not exceed 
industry or customer guidelines.  Reference 
DAG-TB, Table DAG-11 for rec om men da tions 
for applying external pressure sensing.

8.  External sensing, uses an external control line.  

This line is connected from the 1/4" (DN8) NPT 
tap on the side of the pilot body to a pressure 
tap down stream of the regulator.  Use 1/4" or 
3/8" (DN8 or 10) outer di am e ter tubing or 3/8" 
(DN10) pipe having an inner di am e ter equiv a lent 
to Schedule 40 pipe.   For condensable vapors 
(i.e. steam), slope the external sensing line 
downward 2 to 5 de grees to the outlet piping 
and prevent water pock ets, which allows the 
diaphragm chamber to always be self draining.

          CAUTION

Installation of adequate overpressure pro tec tion is 
recommended to pro tect the reg u la tor from overpressure 
and all down stream equip ment from damage in the event 
of regulator failure.

ISO Registered Company

Содержание DA0

Страница 1: ...pical pipelinedebrisfromenteringvalveanddamaging internal soft goods primarily the dynamic seal 4 Steam traps should be installed before and after the regulator to provide proper drainage 5 Install th...

Страница 2: ...not over pressurizing 6 Continue to slowly open the inlet upstream block valve until fully open 7 Continue to slowly open the outlet downstream block valve especially when the downstream pip ing syste...

Страница 3: ...nance while in line VII MAINTENANCE A General Item No Part Description 7 Nut 10 Stop Plate 13 Guide Bearing Piston 14 Lower and Upper Static Stem Seal 15 Cage O ring Seal 16 Wiper 17 Wiper Washer 19 C...

Страница 4: ...sembly of the ITA 1 To disassemble the ITA hold the lower part of the plug 20 in a bench vise Do not hold on the machined surface in the plug s 20 spindle area NOTE The spindle slides in Figure 2 Asse...

Страница 5: ...r seal 16 is best left in this position overnight minimum of two 2 hours prior to final reassembly 2 After re forming the wiper seal remove parts 13 16 17 from cage 19 and disassemble this temporary a...

Страница 6: ...eplate 99 located under one bolt head 9 Tighten the body bolting 11 12 evenly in an alternating cross pattern in one revolution increments to the following torque values G Pressure Testing 1 If a hydr...

Страница 7: ...e path may be via plug seat or dynamic side seal 3 Pressure Containment Test a Pressurize inlet to 200 psig 13 8 Barg and outlet and cover dome to 150 psig 10 3 Barg with air or GN2 b Spray liquid lea...

Страница 8: ...07 4 10 28 6 9 6 41 4 28 SIZE ORIENTATION S O Factor Body Size in DN Orientation Cover Dome on Top Cover Dome on Bottom 1 2 1 15 25 1 1 1 1 4 1 1 2 32 40 2 2 2 50 2 5 2 5 2 1 2 3 65 80 3 3 4 100 4 4...

Страница 9: ...nd if necessary replace B Oversized regulator B Check actual flow conditions resize regulator for minimum and maxi mum flow if necessary replace with smaller size regulator 2 Downstream pressure will...

Страница 10: ...A reflectminimum parts required for inspection and rebuild Soft Goods Kit Those in column B include minimum trim replacement parts needed plus those Soft Goods parts from column A If the BOM is not av...

Страница 11: ...uide Bearing 14 Seal 15 Cage Seal 16 Wiper Seal 17 Washer 18 Cage Cap Screws 19 Cage Item No Description 20 Plug 21 Seat 22 Spring 23 Body 24 Body Bushing 25 Cover Dome 27 Dynamic Seal see Figure 1 37...

Страница 12: ...ooling of the process gas depends on the process gas and the inlet and outlet pressures The system designer is responsible for determining whether the process gas temperature may raise under any opera...

Страница 13: ...DA6 DA8 DA0 DA1 DAP SAP SLR 1 SLR 2 PTR 1 ALR 1 ULR 1 PGR 1 BQ BQ OPT 45 BQ CRYO 123 123 CRYO 123 OPT 45 123 OPT 46G 123 1 6 123 1 6 OPT 45 123 1 6 OPT 46G 123 1 6 S 123 1 6 S OPT 40 1000HP 1000HP OPT...

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