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IOM-ALR-1

16

Cashco, Inc. declares that the products listed in the table below has been found to comply with the Essential Health and 
Safety Requirements relating to the design and construction of products intended for use in potentially explosive atmospheres 
given in Annex II of the ATEX Directive 2014/34/EU and given in Schedule 1 of The Equipment and Protective Systems 
Indented for Use in Potentially Explosive Atmospheres Regulations 2016.  Compliance with the Essential Health and Safety 
Requirements has been assured by compliance with EN ISO 80079-36:2016 and EN ISO 80079-37:2016.  The product will 
be marked as follows:

                         II 2 G
Ex h IIB T6... T1 Gb
1000ATEXR1 X

The ‘X’ placed after the technical file number indicates that the product is subject to specific conditions of use as follows:

1.  The maximum surface temperature depends entirely on the operating conditions and not the equipment itself.  The 

combination of the maximum ambient and the maximum process medium temperature shall be used to determine the 
maximum surface temperature and corresponding temperature classification, considering the safety margins described 
prescribed in EN ISO 80079-36:2016, Clause 8.2.  Additionally, the system designer and users must take precautions to 
prevent rapid system pressurization which may raise the surface temperature of system components and tubing due to 
adiabatic compression of the system gas.  Furthermore, the Joule-Thomson effect may cause process gases to rise in 
temperature as they expand going through a regulator.  This could raise the external surface temperature of the regulator 
body and the downstream piping creating a potential source of ignition.  Whether the Joule-Thomson effect leads to 
heating or cooling of the process gas depends on the process gas and the inlet and outlet pressures.  The system 
designer is responsible for determining whether the process gas temperature may raise under any operating conditions.

2.  Where the process medium is a liquid or semi-solid material with a surface resistance in excess of 1G

Ω

, special 

precautions shall be taken to ensure the process does not generate electrostatic discharge.

3.  Special consideration shall be made regarding the filtration of the process medium if there is a potential for the process 

medium to contain solid particles.  Where particles are present, the process flow shall be <1m/s (<3.3 ft/s) in order to 
prevent friction between the process medium and internal surfaces.

4.  Effective earthing (grounding) of the product shall be ensured during installation.

5.  The valve body/housing shall be regularly cleaned to prevent build up of dust deposits.

6.  Regulators must be ordered with the non-relieving option (instead of the self-relieving option) if the process gas they are 

to be used with is hazardous (flammable, toxic, etc.).  The self-relieving option vents process gas through the regulator 
cap directly into the atmosphere while the non-relieving option does not.  Using regulators with the self-relieving option 
in a flammable gas system could create an explosive atmosphere in the vicinity of the regulator.

7.  Tied diaphragm regulators with outlet ranges greater than 7 barg (100 psig) should be preset to minimize the risk that 

improper operation might lead to an outboard leak and a potentially explosive atmosphere.

8.  All equipment must only be fitted with manufacturer’s original spare parts.

9.  Ensure that only non-sparking tools are used, as per EN 1127-1, Annex A.

ATEX DIRECTIVE 2014/34/EU and THE EQUIPMENT AND PROTECTIVE SYSTEMS INTENDED FOR USE IN 
POTENTIALLY EXPLOSIVE ATMOSPHERES REGULATIONS 2016

IOM ADDENDUM:

Содержание ALR-1

Страница 1: ...omenteringvalveanddamaging internal soft goods primarily the dynamic seal 4 DownstreamSensingInstallationConsiderations Internal or External Sensing a Theregulatormaybeinstalledwithinternalor external...

Страница 2: ...the piping Closely monitor outlet downstream pressure via gauge to ensure not over pressurizing NOTE If no bypass valve is installed extra caution should be used in starting up a cold system i e do e...

Страница 3: ...Static Stem Seal 15 All Cage O ring Seal 16 CW Wiper 17 1 CW Wiper Washer 17 3 UC Seal Retainer 19 All Cage 20 All Valve Plug 21 All Seat Ring 27 All Dynamic Side Seal 27 1 CW TFE Cap Seal 27 2 CW O r...

Страница 4: ...the regulator body in a vise with the cover dome 25 upwards 5 Loosen the diaphragm flange bolts 11 and nuts 12 uniformly 6 Place matchmarks on body 23 and cover dome 25 flanges Remove cover dome 25 W...

Страница 5: ...itions are exceeding pressure pressure drop or temperature limits Remove dynamic side seal 27 components Special care should be taken when using tools to remove the components to ensure that no scratc...

Страница 6: ...r lower circumference of guide bearing 13 taking care not to cut o ring energizer seal 27 2 Using thumbs work the o ring energizer seal up and into the groove of the bearing 13 NOTE A very slight amou...

Страница 7: ...he upper diaphragm plate 8 and the lower diaphragm plate 10 over the upper end of valve plug 20 and temporarily secure with diaphragm lock nut 7 manually tightened Do NOT al low valve plug 20 to rotat...

Страница 8: ...2 1 15 25 60 70 81 95 1 1 4 2 32 50 120 130 163 176 2 1 2 4 65 100 180 200 244 271 Body Size in Dn Torque Value Ft lbs N m 1 2 2 15 50 30 35 41 47 2 1 2 4 65 100 45 50 61 69 Figure 5 Location of Auxil...

Страница 9: ...w Failure to do so may result in flying parts that could cause personal injury WARNING 11 plug gasket 13 and plug 14 NOTE Refer to the quantity of diaphragms 11 incorporated per the bill of materials...

Страница 10: ...ug 14 If seat ing surface shows signs of erosion wear the seat ring 15 and plug 14 should be replaced 3 Clean body 1 cavity Clean all parts to be reused NOTE On regulators originally supplied as oxyge...

Страница 11: ...ng psig Barg LVPS psig Barg none none 0 0 0 0 2 5 14 34 3 21 2 14 1 2 07 14 1 07 1 07 4 10 28 6 9 6 41 4 28 SIZE ORIENTATION S O Factor Body Size in DN Orientation Cover Dome on Top Cover Dome on Bott...

Страница 12: ...external sensing line C Oversized regulator C Check actual flow conditions resize regulator for minimum and maxi mum flow if necessary replace with smaller regulator D Too much variation in Inlet Pres...

Страница 13: ...Material BOM a parts list that was provided when unit was originally shipped Serial Number typically 6 digits Product Code typical format as follows last digit is alpha character that reflects revisio...

Страница 14: ...illed Internal Sensing Only 99 Nameplate Not Shown Not required on 2 CS SST Body Material Recommended Repair Parts Main Regulator Assembly The contents of this publication are presented for informatio...

Страница 15: ...1 Body 2 Spring Chamber 3 Adjusting Screw 4 Lock Nut 5 Spring Button 6 Range Spring 7 Pressure Plate Nut 8 Lock Washer 9 Travel Stop 10 Pressure Plate 11 Diaphragm 12 Diaphragm Gasket 13 Plug Gasket 1...

Страница 16: ...ct leads to heating or cooling of the process gas depends on the process gas and the inlet and outlet pressures The system designer is responsible for determining whether the process gas temperature m...

Страница 17: ...DA4 DA5 DA6 DA8 DA0 DA1 DAP SAP SLR 1 SLR 2 PTR 1 ALR 1 ULR 1 PGR 1 BQ BQ OPT 45 BQ CRYO 123 123 CRYO 123 OPT 45 123 OPT 46G 123 1 6 123 1 6 OPT 45 123 1 6 OPT 46G 123 1 6 S 123 1 6 S OPT 40 1000HP 10...

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