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8305557-R2

CONTENTS

Page

OVERVIEW

SPECIAL DEFINITIONS & TERMINOLOGY

WARNINGS & SAFETY MEASURES

INSTALLATION

USING INDICATOR

Functions

Indicator Messages

USING THE WEIGH SYSTEM

Prior To Weighing

Handling Loads

To Weigh A Load (Normal Weighing Mode)

Obtaining Net/Tare/Gross Weight

Unknown Tare Weight Method

Pre-set Tare Weight Method

Powering Off Forks

AUTO SHUT-OFF & BACKLIGHT

ADVANCED WEIGHING OPERATION

Totaling (Accumulation)

Piece Count (Sampling Method)

Piece Count With Known Weight (Preset APW's) Method

BATTERIES

Fork LED Status Indication

Charging Fork Battery Packs

Indicator Batteries (if equipped)

PRINTER EQUIPPED

Print Weight

PERIODIC MAINTENANCE

APPENDIX

Advanced Weighing Options

Program Preset Tare Values

Programming Preset Average Piece Weight (APW) Values

Содержание 23C

Страница 1: ...forks are factory calibrated and ready to use Legal for trade models are factory calibrated and ready to use Additional certification is required by a local weights and measures authority CAUTION Trea...

Страница 2: ...t Method 14 Pre set Tare Weight Method 15 Powering Off Forks 18 AUTO SHUT OFF BACKLIGHT 18 ADVANCED WEIGHING OPERATION 19 Totaling Accumulation 19 Piece Count Sampling Method 21 Piece Count With Known...

Страница 3: ...manual describes the installation operation and periodic maintenance of the weigh system Read this manual prior to installation and operation Be sure to know and understand all installation processes...

Страница 4: ...ification by a local metrology agency or municipal for weights and scales for example NTEP or OIML WARNING A statement preceded by WARNING is information that should be acted upon to prevent bodily in...

Страница 5: ...vers must read and understand this manual before being allowed to operate this equipment If the operator does not understand any part of the User Manual a supervisor should be asked for an explanation...

Страница 6: ...ade Certified security wire or label will void certification IMPORTANT If indicator and or forks batteries are low weighing accuracy and communication to the indicator can be affected IMPORTANT Cascad...

Страница 7: ...pped C Release the spring locks on top of the forks D Slide the forks into position on the fork carriage bars NOTE Sand or grind the hook tip when the fork middle hook fit is too tight B C A C C IMPOR...

Страница 8: ...lation instructions for torque values 4 Install battery packs A Lift up battery holder locking clip B Position battery pack C Click into the battery holders D Secure the locking clips down A B C D NOT...

Страница 9: ...pport using a M5 allen wrench B Install the indicator to the bracket support assembly 5 Allen Wrench Required Support Bracket Indicator M5 Locate and mount the indicator Determine a location for the i...

Страница 10: ...Connect the fused positive wire from the converter to a 24V 80V switched power source Connect the ground wire Check the cable routing for pinch points and clearance Use wire ties as needed C Connect...

Страница 11: ...r and fork batteries The scale is zeroed The indicator is in PEAK HOLD mode The indicator is showing tare weight The indicator is showing gross weight The indicator is showing net weight The scale is...

Страница 12: ...communication Verify weigh system is powered ON and forks are in range of the indicator Restart indicator Restart forks and indicator Problem with Fork 2 no communication Verify weigh system is power...

Страница 13: ...bystanders and service technicians in the work area Operate lift trucks and accessory equipment in a safe working area and in compliance with facility local and national standards and rules WARNING B...

Страница 14: ...7 R2 USING THE WEIGH SYSTEM FK0044 eps Center load on forks and pallet load must be flat FK0045 eps FK0046 eps Handling Loads IMPORTANT For handling loads with rotators refer to the attachment s opera...

Страница 15: ...up before weighing loads The system will not weigh correctly if the front face or bottom of the forks touches the load or pallet Unstable weight readings indicate debris ie wood chips between fork an...

Страница 16: ...ress the TARE button NOTE If piece count is enabled press the TARE button two times Net The weight of the load Tare The weight of an unladen load that is not included pallet bin etc Gross The combined...

Страница 17: ...e NET GROSS button NOTE If piece count is enabled the NET GROSS button is not available 8 To clear the current Tare weight value press the TARE button The indicator will return to Gross weighing mode...

Страница 18: ...arrow at the bottom of the screen and its position shows which preset tare value Use the ON PRINT next and TARE previous buttons to view each preset tare To select a preset tare value press the NET GR...

Страница 19: ...n forks and raise forks The weight of the load will only show on the indicator 7 To clear the current Tare weight value press the TARE button The indicator will exit Tare Mode and return to Gross weig...

Страница 20: ...ss any button to cancel auto shut off and return to normal weighing mode 2 After 20 seconds of no further action off will appear on the screen The indicator will turn off FK0555 eps NOTE After 2 hours...

Страница 21: ...the TARE button tares a pallet or bin the value will show up on print out or ZERO OFF button zeros the pallet or bin 4 Place a load on the pallet Wait for the indicator to read the load weight 6 The...

Страница 22: ...NOTE If no button is pressed while the indicator screen flashes the total weight and counter value stays in the indicator s memory The system will return to normal weighing mode after 60 seconds 13 14...

Страница 23: ...ece counting sampling is not approved for legal for trade models NOTE To program APW presets up to six refer to the Appendix section Programming Preset Average Piece Weight APW Values 5 Add the sample...

Страница 24: ...load to count on the pallet or into bin 8 The indicator will show 5 default value To sample with a different quantity refer to the Configuration Mode Button Functions below to change the quantity To a...

Страница 25: ...s APW1 APW2 APW3 APW4 APW5 APW6 APW6 APW5 APW4 APW3 APW2 APW1 Preset APWs Designation 4 Place the pieces to be counted on the pallet or into the bin 3 Press the TARE button 2 Position an empty pallet...

Страница 26: ...n the pallet or bin 5 Press NET GROSS button to enter Piece Count Mode 6 Use the TARE and ON PRINT buttons to navigate to a list of the average piece weights Choose from the listed APW of products bei...

Страница 27: ...low weighing accuracy and communication to the indicator can be affected FORK BLUE LED FUNCTION POWERING ON Continuously ON for 5 seconds FULL BATTERY Working Mode Blinks once every 1 5 seconds Sleep...

Страница 28: ...rce The power adapter LED will show red and is charging F Once the batteries are completely charged the power adapter LED will show green and is no longer charging A Lift up locking clips of charger m...

Страница 29: ...cause damage to the charger To recharge batteries A Place the batteries on the charger noting the position and polarity B Plug the charger into a 110V source A Loosen back cover thumbscrews B Remove...

Страница 30: ...OSS 255 0 lb TARE 50 lb NET 205 0 lb DATE 09 15 2018 Print Weight Normal Weighing Mode 1 If required zero the indicator 2 Position load on forks and raise forks 3 Weigh the load Load TARE and NET fiel...

Страница 31: ...following maintenance procedures Tighten fork shoe nut to a torque of 82 ft lbs 111 Nm If necessary replace the cover spool fork shoe capscrews and nuts Daily Inspection Prior to each shift of truck o...

Страница 32: ...s 10 wear and 20 reduction in capacity 3 in 76 mm Fork Arm Blade Cross Section 100 Fork Arm Blade Cross Section 90 OK Repair or Replace Remove Fork Shoe B A C Inspect fork hooks and carriage bar clear...

Страница 33: ...S button twice 8 The indicator will show Set off and then power off The indicator is now ready to perform in normal mode or advanced weighing mode IMPORTANT If the indicator does not show Set the chan...

Страница 34: ...at the bottom of the screen and its position shows which preset tare value is shown Press the ZERO OFF button to add or update a preset tare value If only viewing tare values continue to Step 9 1 Wit...

Страница 35: ...ntinue to the next tare value by repeating Steps 5 through 7 9 When all values are added or updated or viewed press the UNITS button three times 10 The indicator will show oFF and then power off The i...

Страница 36: ...PRINT next and TARE previous buttons to view each preset APW 49 672 lb is the default value An arrow at the bottom of the screen and its position shows which preset APW value is shown Press the ZERO...

Страница 37: ...utton to accept Increase Value Decrease Value Accept Value Shift to the next digit left Shift to the next digit right 6 7 Configuration Mode Button Functions Repeat Steps 5 7 for each preset APW 8 9 1...

Страница 38: ...00 60A Steel Road Sparton Kempton Park South Africa Tel 27 11 975 9240 Fax 27 11 394 1147 ASIA PACIFIC Cascade Japan Ltd 2 23 2 Chome Kukuchi Nishimachi Amagasaki Hyogo Japan 661 0978 Tel 81 6 6420 97...

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