IM-KSAIC03-03 Specifications subject to change without notice.
9
SCENARIO 5: SINGLE ZONE OUTDOOR
UNIT 38MA*R WITH APPROVED
RESIDENTIAL 24V FAN COILS FV4
For the correct combinations, review the compatibility chart in “APPENDIX
1 - COMPATIBILITY AND FAN SPEED WIRING” on page 15.
Installation Steps:
1. Remove TXV on the indoor unit.
2. Run the interconnecting piping from the outdoor unit to the indoor
unit using the outdoor piping size and brazing to the mechanical
fitting adapter that replaces the TXV (
part number 40MD000003
)
(available through RCD). If required, use the Bushing/Reducers
listed in “APPENDIX 2 - PIPING ADAPTER BUSHINGS/
3. Suction and liquid refrigerant lines must be properly insulated and
separated from each other to prevent condensation and energy loss.
4. Disconnect and remove the 24 volt transformer from the 24 Volt
Interface. Run the 2-conductor 18 AWG cable from R and C of the
indoor unit terminal board. Connect “R” to CN17 and “C” to CN16
on the 24 Volt Interface. Be sure to connect the primary (high
voltage) wire to the correct terminal (tap) on the FV4C transformer
(see “APPENDIX 3 - FV4C TRANSFORMER” on page 16).
5. Run the interconnecting wiring (14-3 AWG stranded power cable with
ground and 600 volt insulation rating) from the outdoor unit to the 24
Volt Interface using terminal connections L1, L2, S, and G. Connect
the ground wire (G) to the grounding connection in the case. Separate
power supplies are required for the outdoor unit and the indoor unit.
6. Run the 18 AWG thermostat wiring from the thermostat terminals
to the 24 Volt Interface and connect to R and C on CN15. Also
connect Y, W, and G on CN19.
NOTE:
Use an instrument size flat blade screwdriver
with a maximum blade width of 1/8” for the screw
terminals.
7. Run the 18 AWG thermostat wiring from “G1” on CN18 of the 24
Volt Interface to “G” on the indoor unit terminal board.
8. Install the T1 sensor (included with 24 Volt Interface) on CN5 of the 24 Volt
Interface and locate according to the
NOTE
addressing the indoor and
outdoor unit’s general installation in the next column.
9. Configure the dip switches on the 24V Interface for proper
operation:
For Heat Pump – all switches OFF except SW1-1 = ON
For Cooling Only – all switches OFF except SW1-1 = ON and
SW2-1 = ON.
10. Configure the fan coil “Easy Select” Printed-Circuit Board
following the instructions on the indoor unit’s installation manual.
11. Configure the thermostat to operate as a single stage cooling and
heating (
DO NOT
configure the thermostat as a Heat Pump).
NOTE:
Follow the indoor and outdoor unit’s general installation instructions.
The T1 (Return Air Temperature) sensor should be near or on the indoor unit
on the air inlet side. The thermistor should be installed pointing down into the
duct between 2.5 ft (0.75 m) and 4 ft (1.2 m) from the return side of the fan
coil. Use a ½” drill and insert the thermistor no less than 6 in (15 cm) into the
duct and seal air tight around the cable.
Auxiliary Heater on an FV4C:
Refer to and follow the steps of the FV4C Fan Coil Installation
1. Wire W2 from the thermostat directly to the FV4 fan coil. See
Figure 11 - FV4C Fan Coil Wiring with 1- Speed Heat Pump (page
7) in the FV4C Installation Instructions manual.
Do not remove the jumper on the fan coil between W1 and W2
2. Re-configure the wall thermostat to control the electric heat as a
2nd stage heat W2.
3. Use the FV4 standard molex 12-pin connector to connect the
Auxiliary Electric Heater element.
NOTE:
When an auxiliary electric heater is connected and active by
W2 from the thermostat, the fan coil keeps blowing air regardless if
the outdoor unit is operating under
DEFROST
mode.
Fig. 13 — Wiring Diagram for FV4C Fan Coil Unit
When the outdoor unit is matched with a Residential fan coil and brazing
the piping on the fan coil side is required, it is
NECCESSARY
to flow
nitrogen into the system while brazing the line set since a filter drier is not
recommended for use with these condensing units.
CAUTION
W2
Thermostat
70
G
G
G
FV4C
Indoor Unit
L1
L2
24V
D
H
R
W
1
W
2
Y
1
YY
1
G
O
C
Dash line
means
disconnect
transformer
Power supply from outdoor unit disconnect.
Two wires are line voltage and the other is a
ground wire.
Power supply from indoor unit
BUS BAR
GROUND