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6

1. Refer to Fig. 10.
2. Be sure gas and electrical supplies to furnace are off.
3. Remove caps that conceal adjustment screws for the gas--

valve regulators. (See Fig. 10.)

4. Remove the regulator adjustment screw.
5. Remove the regulator springs (silver).
6. Install the propane gas regulator springs (white).
7. Install the regulator adjustment screws.
8. Turn the adjusting screw clockwise (in) 8.5 full turns. This

will increase the manifold pressure closer to the propane

set point. (See Fig. 10.)

9. Do not install regulator seal caps at this time.

ON/OFF Switch

Regulator Seal Cap

Regulator Adjustment under
Regulator Seal Cap 

1/2” NPT Outlet

1/8” NPT Manifold
Pressure Tap

1/8” NPT Inlet
Pressure Tap

1/2” NPT Inlet

SINGLE-STAGE

Regulator Spring
Propane - White 8.5 turns
Natural Gas - Silver 8.5 turns

Regulator Adjustment
Screw

Regulator Seal Cap

A13048

Fig. 10 -- Single--stage valve

INSTALL LOW GAS PRESSURE SWITCH

NOTE

: Install the Low Gas Pressure Switch before installing the

manifold on the burner assembly.
There are 2 ways to mount the Low Gas Pressure Switch.

All 14 3/16-in Casings or Vent Passed Between Inducer
Assembly and Burner Assembly

If the vent pipe passes between the inducer and burner assembly,

or the furnace is a 14 3/16-in. (360 mm) wide casing, install the
switch as follows (See Fig. 11.):

1. Remove the 1/8-in. NPT pipe plug from the gas valve inlet

pressure tap.

NOTE

: Use pipe dope approved for use with Propane Gas.

NOTE

: Tighten all fittings and the Low Gas Pressure Switch

with a small wrench. Do not over-tighten, check for gas leaks
after gas supply has been turned on.

FIRE AND EXPLOSION HAZARD

Failure to follow this warning could result in personal injury,

death, and/or property damage.
NEVER test for gas leaks with an open flame. Use a

commercially available soap solution made specifically for

the detection of leaks to check all connections. A fire or

explosion may result causing property damage, personal

injury or loss of life.

!

WARNING

RISQUE D’EXPLOSION ET D’INCENDIE

Cet avertissement peut entraîner de la mort, des blessures et/ou

des dégâts matériels.
Ne jamais examiner pour les fuites de gaz avec une flamme

vive. Utilisez plutôt un savon fait specifiquement pour la

détection des fuites de gaz pour verifier tous les connections.

Un incendie ou une explosion peut entrainer des dommages

matériels, des blessures ou la mort.

!

AVERTISSEMENT

2. Apply pipe dope sparingly to the male threads of the

1/8-in. black iron street elbow. Install the street elbow into

the gas valve inlet pressure tap. Point the open end of the
street elbow toward you.

3. Apply pipe dope sparingly to the male threads of the

1/8-in. brass street tee. Install the male end of the street tee
as shown in Fig. 12. One opening on the street tee should

face you. The other opening should be parallel with the
inlet of the gas valve.

4. Apply pipe dope sparingly to the male threads of the

1/8-in. brass hex nipple. Install the hex nipple into the
open end of the brass street tee. See Fig. 12. The hex

nipple should be parallel with the boss on the gas valve.

5. Install the open end of the brass street elbow on the end of

the hex nipple. Tighten the street elbow so the male
threads of the elbow point away from you.

6. Apply pipe dope sparingly to the male threads of the

1/8-in. brass street elbow. Install the Low Gas Pressure
Switch on the male threads of the street elbow. Tighten

switch at hex fitting at base of switch. Do not use switch
body to tighten switch. Do not over-tighten switch.

7. The remaining opening on the brass street tee is the new

gas valve inlet pressure tap. Install manometer fitting to
the open end of the brass street tee. Or if installation is to

be completed later, apply pipe dope to inlet pressure plug
from gas valve and install in open end of brass street tee.

8. Check all fittings for leaks after gas supply has been

turned on.

Casings Wider Than 14 3/16-in. (360 mm

)

/Vent Does Not

Pass Between Inducer and Burner Assembly

1. If the vent pipe does not pass between the inducer and

burner assembly, or the furnace is wider than a 14 3/16-in.
(360 mm) wide casing, install the switch as follows (See
Fig. 12.):

2. Remove the 1/8-in. NPT pipe plug from the gas valve inlet

pressure tap.

NOTE

: Use pipe dope approved for use with Propane Gas.

Содержание KGBNP50011SP

Страница 1: ...asic maintenance functions such as cleaning and replacing air filters Trained service personnel must perform all other operations When working on heating equipment observe precautions in the literature on tags and on labels attached to or shipped with the unit and other safety precautions that may apply Follow all safety codes In the United States follow all safety codes including the current edit...

Страница 2: ...T CA01JZ001 1 BRASS NIPPLE 1 8 IN X 2 IN NPT CA21JQ001 1 BRASS STREET TEE 1 8 IN NPT HY89SC047 1 CONNECTOR SPLC 3 16 IN QC ORANGE WIRE 18 IN 1 1 4 INSUL FLAG Q C X 1 4 UNINSUL ST Q C ORANGE WIRE 12 IN 1 1 4 INSUL TAB Q C X 1 4 UNINSUL ST Q C DESCRIPTION AND USAGE This kit is designed for use in the furnaces listed below See Table 1 for kit contents To accommodate many different furnace models more...

Страница 3: ...CE CONTROL BOARD MANUAL RESET ROLLOUT SWITCH FLAME SENSOR MANUAL RESET ROLLOUT SWITCH GAS BURNER HOT SURFACE IGNITER INDUCER MOTOR ASSEMBLY BLOWER AND MOTOR CAPACITOR POWER CHOKE BLOWER DOOR SAFETY SWITCH A11408 Fig 1 Representative Furnace Drawing Orifice Connect Green Yellow ground wire here Manifold Gas Valve Gas valve must be installed on manifold with minimum engagement of 6 threads Cross thr...

Страница 4: ...late accounts for high altitude derate INSTALL ORIFICES 1 Install main burner orifices Do not use Teflon tape Fin ger tighten orifices at least one full turn to prevent cross threading then tighten with wrench 2 There are enough orifices in each kit for largest furnace Discard extra orifices NOTE DO NOT reinstall the manifold at this time INSTALL MIXER SCREWS NOTE There are 2 sets of mixer screws ...

Страница 5: ...esult in unit damage The gas valve must be converted and pre adjusted before operating on propane gas If left this way sooting and corrosion will occur leading to early heat exchanger failure CAUTION FIRE EXPLOSION ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury death or property damage Gas supply MUST be shut off before disconnecting electrical power and pro...

Страница 6: ...a mort des blessures et ou des dégâts matériels Ne jamais examiner pour les fuites de gaz avec une flamme vive Utilisez plutôt un savon fait specifiquement pour la détection des fuites de gaz pour verifier tous les connections Un incendie ou une explosion peut entrainer des dommages matériels des blessures ou la mort AVERTISSEMENT 2 Apply pipe dope sparingly to the male threads of the 1 8 in black...

Страница 7: ...ly propane resistant pipe dope Do not use Teflon tape 9 Insert the gas pipe through the grommet in the casing Ap ply a thin layer of pipe dope to the threads of the pipe and thread the pipe by into the gas valve NOTE Use a back up wrench on the gas valve to prevent the valve from rotating on the manifold or damaging the mounting to the burner box 10 With a back up wrench on the inlet boss of the g...

Страница 8: ...e gas valve switch to ON position 6 Check all threaded pipe connections for gas leaks 7 Turn on furnace power supply GAS INPUT RATE INFORMATION The gas input rate for propane is the same as for natural gas See furnace rating plate see Fig 5 for input rate The input rate for propane is determined by manifold pressure and orifice size The gas valve must be set for Low Heat first and then set for Hig...

Страница 9: ...duction in gas supply occur the gas pressure at switch drops below low gas pressure switch setting and switch opens Any interruption in control circuit in which low gas pressure switch is wired quickly closes gas valve and stops gas flow to burners When normal gas pressure is restored the system must be electrically reset to re establish normal heating operation Before leaving installation observe...

Страница 10: ...gences et tous les codes pertinents de l autorité compétente Assurezvous de bien suivre les instructions dans cette notice pour réduire au minimum le risque d incendie d explosion ou la production de monoxyde de carbone pouvant causer des dommages matériels de blessure ou la mort Le service d entretien qualifié est responsable de l installation de cette trousse L installation n est pas adéquate ni...

Страница 11: ...w these additional steps 1 Remove the screw underneath the heat exchanger inlet that secures the NOx device in the heat exchanger See Fig 19 2 Use a pair of needle nose pliers to remove the NOx device 3 Squeeze the sides of the device if necessary to remove from the heat exchanger 4 Re install screw in hole underneath heat exchanger inlet NOTE It is VERY IMPORTANT to reinstall the NOx bracket moun...

Страница 12: ...If you can not locate the dimple refer to Fig 23 for location of the mixer screw 2 Drill a 5 64 in 1 9 mm hole in each dimple with a sup plied drill bill 3 Install a mixer screw in each drilled hole drilling as straight as possible i e in the center of the gas flow stream as well as perpendicular to the gas flow stream 4 The screw head should be flush with the top of the burner venturi A11397 Fig ...

Страница 13: ...N HAZARD Failure to follow this warning could result in personal injury death or property damage Before installing modifying or servicing system main electrical disconnect switch must be in the OFF position and install a lockout tag There may be more than one disconnect switch Lock out and tag switch with a suitable warning label Verify proper operation after servicing WARNING 1 Refer to Fig 27 2 ...

Страница 14: ...ve NOTE Use a back up wrench on the gas valve to prevent the valve from rotating on the manifold or damaging the mounting to the burner box 10 With a back up wrench on the inlet boss of the gas valve finish tightening the gas pipe to the gas valve 11 Turn gas on at electric switch on gas valve INSTALL LOW GAS PRESSURE SWITCH FIRE EXPLOSION ELECTRICAL SHOCK HAZARD Failure to follow this warning cou...

Страница 15: ...nnections Un incendie ou une explosion peut entrainer des dommages matériels des blessures ou la mort AVERTISSEMENT 2 Brass Nipple Low Gas Pressure Switch Female x Female x Male Tee 1 8 NPT Pipe Plug For inlet pressure tap A11398 Fig 30 80 Low Gas Pressure Switch MODIFY PRESSURE SWITCH WIRING UNIT OPERATION HAZARD Failure to follow this caution may result in unit damage or improper operation Label...

Страница 16: ...Failure to follow this warning could result in personal injury death or property damage Gas supply MUST be shut off before disconnecting electrical power and proceeding with conversion WARNING ELECTRICAL SHOCK FIRE OR EXPLOSION HAZARD Failure to follow this warning could result in personal injury death or property damage Before installing modifying or servicing system main electrical disconnect sw...

Страница 17: ...n of impurities additives and residues that have settled to the bottom of the tank Operation under these conditions can cause harm to the heat exchanger system This normally open switch closes when gas is supplied to gas valve under normal operating pressure The closed switch completes control circuit Should an interruption or reduction in gas supply occur the gas pressure at switch drops below lo...

Страница 18: ...7310 W Morris St D Indianapolis IN 46231 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No AG KGBNP1SP 02 Replaces AG KGBNP1SP 01 Edition Date 11 14 ...

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