background image

3. Check field power leads L1 and L2. If these are not receiving

power, system cannot function.

If Transformer Has High Voltage Applied To It:

1. Check low-voltage transformer leads R (red) and C (brown).

Be sure they are wired to correct locations.

2. Check output voltage of transformer secondary side R (red)

and C (brown). Be sure transformer output is between 18 and
30 vac. If transformer output is incorrect and transformer is
receiving correct input voltage (208v or 230v), then trans-
former needs to be replaced with recommended transformer. If
no problem exists with transformer secondary, proceed to
items 3 and 4.

3. Check low-voltage fuse shown in Fig. 3A. If fuse is blown,

replace it with an identical 5-amp fuse. The transformer
cannot supply power to board with fuse blown or loose. If fuse
blows when unit has power applied to it, the system most
likely has 1 of the following problems:

a. Check all 24-v wiring for an electrical short.

b. The maximum load on transformer is 40 VA. If load on

transformer is excessive, the low-voltage 5-amp fuse will
blow to protect transformer. If load exceeds VA rating of
transformer, a larger VA rated transformer needs to be
installed. Check sequencers/relays for excessive current
draw.

c. Check wiring of heaters. If a heater is miswired, fuse may

blow. If a heater is miswired, correct miswiring by com-
paring it to heater wiring label.

4. Check connections on primary side of transformer. If they are

not connected properly, the transformer secondary cannot
supply the 24-v signal to energize fan relay. If transformer is
receiving correct primary voltage but is not putting out correct
secondary voltage, transformer needs to be replaced.

IF ELECTRIC HEAT STAGES WILL NOT TURN ON BUT
FAN WILL TURN ON:

If There Is No High Voltage To Transformer:

1. Check plug connection between heaters and board. This

supplies power to transformer and fan. Be sure plug is
connected properly.

2. Check sequencer/relay number 1 and plug wiring. Yellow

wire should be connected to pin number 9 of plug and to limit
switch. Black wire should be connected to pin number 7 of
plug and to sequencer/relay number 1.

3. Check incoming high-voltage power leads. If these are not

receiving power, system cannot function.

If Transformer Has High Voltage Applied To It:

1. Check low-voltage transformer leads R (red) and C (brown).

Make sure they are wired to correct location. The unit will not
function without proper connections.

2. Check output voltage of transformer secondary side R (red)

and C (brown). If transformer output is low (less than 18 vac),
refer to items 3 and 4 of previous "If Transformer Has High
Voltage Applied To It" section.

If Traces Are Overheated on Back of PCB:

Usually whenever a trace is blown on PCB, it means either there
has been a high-voltage short or high voltage has been applied to
low-voltage circuit. This can be prevented by making sure PCB is
wired correctly before PCB has power applied to it.

IF TRANSFORMER FUSE KEEPS BLOWING:

When low-voltage fuse blows, it means transformer would have
blown if fuse had not been in circuit to protect it. The fuse usually
blows when there is a high current draw on transformer, high
voltage applied to low-voltage circuit, or a direct secondary short.
When there is a high current draw on transformer, it is most likely
because transformer has been shorted or system is trying to draw
more VA than transformer rating allows. When fuse blows because
of high voltage, the system has mixed high- and low-voltage
signals.

1. Check wiring of sequencers/relays as shown in Fig. 4 and 5.

Be sure transformer is not shorting out because thermostat
wires are miswired.

2. Check wiring of sequencers/relays as shown in Fig. 4 and 5.

Be sure low-voltage and high-voltage wiring is correct.

3. Check VA draw on transformer. If VA draw is more than VA

rating of transformer, fuse will blow. If this is the case, replace
transformer with one that has a higher VA rating and meets
system specifications.

Fig. 3A—Fan Coil Printed-Circuit Board

A97020

LOW
VOLTAGE
FUSE

FAN RELAY

FUSE

PCB BLOCK WIRING

TIME

DELAY

NO

G

R

T

C

NC

SPT

®

®

1005-83-161A

CPC-E

94V-0

1005-161

LR40061

CESO130003-01

HSCI

5 AMP

T

RG

C

C

T

G

R

SPT

K1

U1

R7

R9

R10

C8

C7

R2
R3
C3
R6

R11

C4

C6

C5

R8

R5

R4

Q1

C1

C2

F1

JW1

R1

Z1

D2

D1

NO

NC

FAN

RELAY

5

Содержание FA4ANF

Страница 1: ...ing FK4C FV4A 40FKA Motor and Controls 33 Accessories 35 THERMOSTATIC EXPANSION VALVES TXV 36 Problems Affecting TXV 36 PISTON BODY CLEANING OR REPLACEMENT 36 LIQUID TUBE STRAINER 37 FA FB FC FK COIL...

Страница 2: ...1 The low voltage stripped leads are used to connect the 24 v side of transformer to indoor thermostat and outdoor section 2 A 5 amp fuse is used to protect the low voltage transformer secondary 3 The...

Страница 3: ...w 2 Downflow 3 Horizontal 4 Multipoise 5 Upflow Downflow Airflow 018 1 1 2 Ton 024 2 Ton 001 Multi Tons 002 Multi Tons Etc Cooling Size 10th 11th 12th Positions Fan Coil 005 010 Etc Heating Size KW 6t...

Страница 4: ...gether If independent staging is desired consult outdoor ther mostat installation instructions or corporate thermostat instruc tions Step 3 Troubleshooting the Printed Circuit Board Use wiring schemat...

Страница 5: ...itch Black wire should be connected to pin number 7 of plug and to sequencer relay number 1 3 Check incoming high voltage power leads If these are not receiving power system cannot function If Transfo...

Страница 6: ...de DC power for the fan relay and the first stage of electric heat W2 W3 or E Fig 3B FF1D Typical Wiring Diagram A98229 SEE NOTE 7 F 1 NO NC SPT OUTDOOR UNIT G PCB BLK C INDOOR THERMOSTAT BARRIER C T...

Страница 7: ...primary or high side of the transformer The blue wire is connected to T3 for 208 v applications The red wire is connected to T3 for 230 v applications Units are factory wired at 230v The T2 terminal i...

Страница 8: ...EWER ELEMENTS AND COMPONENTS 9 1 PHASE HEATERS ARE SHOWN WIRED FOR SINGLE SUPPLY CIRCUIT 10 USE 60 AMP CLASS K FUSES ONLY FOR REPLACEMENT 11 3 SPEED MOTOR SHOWN OPTIONAL 2 SPEED MOTOR USES HI BLK AND...

Страница 9: ...4 Replace low voltage fuse with no greater than 5 amp fuse 5 Use 60 amp class K fuses only for replacement 6 3 speed motor shown Optional 2 speed motor uses HI BLK and LOW BLU or RED 7 Connect R to R...

Страница 10: ...Fig 10 shows proper connection for latent capacity control kit Note that it is connected in the same manner as 2 speed fan relay kit but with relay connected to humidistat orange wires c Time delay of...

Страница 11: ...ck sequencer number 1 and the plug s wiring the yellow wire should be connected to pin number 9 of the plug and the limit switch A black wire should be connected to pin number 7 of the plug and to seq...

Страница 12: ...FUSE MAX FAN TDB YEL LS 5 HTR5 BLK BLK 10 9 YEL FU5 FU6 SEQ 3 LS 6 HTR6 BLK BLK 12 11 YEL LS 5 HTR5 BLK BLK 6 5 YEL FU3 FU4 SEQ 2 LS 4 HTR4 BLK BLK 8 7 YEL LS 1 HTR1 BLK BLK BLU MED BLU MED RED LO RED...

Страница 13: ...G RED FR LOW MTR SPD HI MTR SPD FAN COMMON UNUSED LEAD BLK 208 240 VAC COM NO NC F3 F2 L2 F1 O Y R T R A N S F O R M E R A C L I N E T 1 T 2 C O M M O N C O M M O N D U M M Y T 3 L 2 L 1 F 1 F 2 F 3 F...

Страница 14: ...LD POWER WIRING AUX 1 AUX 2 F4 24 VDC RED FR LOW MTR SPD HI MTR SPD FAN COMMON UNUSED LEAD BLK 208 240 VAC NO C HST ORG ORG COM NO NC F3 F2 L2 F1 O Y R T R A N S F O R M E R A C L I N E T 1 T 2 C O M...

Страница 15: ...WIRING FIELD POWER WIRING AUX 1 AUX 2 F4 24 VDC TDR YEL FAN COMMON UNUSED LEAD UNUSED LEAD BLK 208 240 VAC COM NO NC F3 F2 L2 F1 O Y R T R A N S F O R M E R A C L I N E T 1 T 2 C O M M O N C O M M O...

Страница 16: ...NG AUX 1 AUX 2 F4 24 VDC TDR FR ORG ORG RED YEL FAN COMMON UNUSED LEAD LOW MTR SPD HI MTR SPD BLK 208 240 VAC COM NO NC F3 F2 L2 F1 O Y R COM NO NC T R A N S F O R M E R A C L I N E T 1 T 2 C O M M O...

Страница 17: ...MAX AUX2 L1 EAC1 FAN R L G E C O Y W2 INDOOR THERMOSTAT YEL YEL BLK LS 3 HTR3 BLK BLK 6 5 YEL FU1 FU2 FU3 FU4 SEQ 2 LS 4 HTR4 BLK BLK 8 7 YEL LS 1 HTR1 BLK BLK 2 1 YEL SEQ 1 LS 2 HTR2 BLK BLK 4 3 SEQ...

Страница 18: ...incoming high voltage power leads If these are not receiving power the system cannot function If the PCB has high voltage applied to it 1 Check the low voltage transformer leads R and C Make sure they...

Страница 19: ...ensure that it is replaced with a limit switch of identical opening temperature and closing differential Limits switches are typically color coded to identify their range KFA AND KFB SEQUENCER The seq...

Страница 20: ...ters or undersized duct 2 Check blower motor and wheel for proper operation Exces sive current draw of motor will cause internal overload to trip 3 The fan speed may be low FAN COIL DESCRIPTION AND TR...

Страница 21: ...eed A circuit from R to Y1 is also required for 2 speed high The Y Y2 signal is sent directly to ICM2 COOLING MODE TWO SPEED LOW Thermostat closes circuits R to Y1 and R to O heat pump only The Y1 sig...

Страница 22: ...or erratic motor operation can result TRANSFORMER MOTOR AND ELECTRIC HEATER POWER CONNECTIONS The high voltage 230 vac power input to board is provided through electric heater connector pins 7 and 9...

Страница 23: ...or heat pump size is largest unit meant for application with model of fan coil purchased The installer needs to select air conditioner or heat pump size to ensure that airflow delivered falls within p...

Страница 24: ...UX2 Low voltage output for auxiliary option 24 vdc 0 187 X 0 032 M1 Common connection to blower motor T1 Common connection for transformer RED Common to R screw terminal and SEC2 Table 4 Connections o...

Страница 25: ...Blown Diodes If diodes are blown it is probable that electric heater plug is miswired Correct miswiring NOTE Board will need to be replaced if diode is bad If Traces Are Overheated on Back of PCB Usua...

Страница 26: ...L RECP 3 RECP 4 ICM BRN YEL RED VIO RED ORN BRN VIO ORN GRY BLU BLK BLK 1 9 2 10 3 11 4 12 5 13 6 14 7 15 8 16 PLUG 2 BLK YEL ORN GRN RED BRN VIO SEE NOTE 3 SEE NOTE 2 HPTB E Y1 Y0 W2 O L R NOTES 1 Us...

Страница 27: ...g and turn on power Check for 24v between pin 1 and pin 12 on the 16 pin plug See Fig 19 If no voltage is present replace wiring harness If voltage is present jumper screw terminal R Y Y2 on circuit b...

Страница 28: ...uct Data for static pressure limits The ICM2 is pre programmed and contains airflow tables for all modes of operation Blower characteristics requested airflow torque and speed are known from laborator...

Страница 29: ...let Wire AC HP Size Blue Wire Type Orange Wire AC HP CFM Adjust Black Wire AC HP Time Delay Grey Wire Continous Fan Yellow Wire Step 11 Sequence of Operation CONTINUOUS FAN MODE The thermostat closes...

Страница 30: ...R to Y1 is also required for 2 speed high Y Y2 and Y1 signal is sent to ICM2 Thermidistat call for Comfort Heat will occur between 10 and 40 F outdoors and opens circuit from R to G ICM adjusts airfl...

Страница 31: ...rness to motor The C side of low voltage control power circuit is connected by printed circuit runs to motor connector pins 9 10 and 11 then through motor control harness to motor LOW VOLTAGE CIRCUIT...

Страница 32: ...urchased The installer needs to select air conditioner or heat pump size to ensure that airflow delivered falls within proper range for size of unit installed in all operational modes See Fig 24 SYSTE...

Страница 33: ...When there is a high current drawn on transformer it is most likely because transformer has been shorted or system is trying to draw more va than transformer rating allows When fuse blows because of h...

Страница 34: ...BLK WHT PLUG 3 230V 208V Com YEL BLK BLK YEL ICM RECP 4 RECP 3 GRY 1 BRN 12 11 10 9 8 7 6 5 4 3 2 1 5 4 3 2 1 G R N Y E L B L K W H T RED VIO V I O R E D B R N O R N BRN PLUG 1 G R Y 16 15 14 13 12 11...

Страница 35: ...air cleaner when G or W are present See Fig 28 FK4C FV4A AND 40FKA DE HUMIDIFY MODE NOTE Humidistat must open on humidity rise Latent capacities for systems using the FK4C FV4A and 40FKA fan coils ar...

Страница 36: ...m with which the pin carrier spring pressure closes valve The refrigerant flow is effectively stabilized to load demand with negligible change in superheat The bi flow TXV is used on split system heat...

Страница 37: ...ndensate drain pan Remove fitting panel 7 Remove any shipping clips including horizontal pan clip and slide coil condensate pan assembly out of unit 8 Upflow or Horizontal Applications Only Remove hor...

Страница 38: ...nditioners and Heat Pumps Service Manual for further information FX4A AND FV4A COIL CONDENSATE PAN REMOVAL AND REPLACEMENT PURON REFRIGERANT Step 1 A Coil Units If it is determined that system does no...

Страница 39: ...12 Remove coil top seal See Fig 32 13 Install new coil into condensate pan using 2 original screws and 2 support columns NOTE Correct coil position in condensate pan is essential to reliable operatio...

Страница 40: ...bolts Make sure mount or motor is grounded to blower housing 4 Locate blower wheel setscrew over flat on motor shaft Rotate wheel in housing It should not rub housing and should be centered in inlet o...

Страница 41: ...LK BLK HTR LS YEL VIO BLK BLK RED BLU TRANS DISCONNECT SEE RATING PLATE FOR VOLTS HZ FIELD POWER SUPPLY CHASSIS GROUND RED VIO ORN BRN BRN CHASSIS GROUND RED ORN T A P2 B BRN BRN 5 6 SEQ CHASSIS GROUN...

Страница 42: ...hanical equipment personal injury can result from sharp metal edges Be careful when removing parts AIR FILTER To clean or replace air filter grasp it at bottom and lift it out of unit Clean filter usi...

Страница 43: ...n lead is yellow NOTE Unused fan speed leads must be tapped off to prevent direct short to cabinet surface The motor is turned on through 2 different routes The first occurs when thermostat calls for...

Страница 44: ...SFORMER PIGTAILS BLUE 208V RED 230V INSULATE UNUSED LEAD 2 FAN MOTOR PIGTAILS RED LOW BLACK HIGH INSULATE UNUSED LEAD 3 FAN MOTOR THERMALLY PROTECTED 4 SUITABLE FOR USE WITH COPPER OR COPPER CLAD ALUM...

Страница 45: ...edges Be careful when removing parts The minimum maintenance requirements for this equipment are as follows 1 Inspect and clean or replace field supplied air filter each month or as required 2 Inspec...

Страница 46: ...can result from sharp metal edges Be careful when removing parts RETURN AIR FILTER To clean or replace air filter remove screws and filter access door Slide out filter For washable type filters clean...

Страница 47: ...ally connected to equip ment ground Step 2 Unit Functions TRANSFORMER NOTE Terminals T1 T2 if used and T3 are wired to primary or high side of transformer The 208 v terminal or blue wire if transforme...

Страница 48: ...elements For troubleshooting a service LED indicates condition of PCB See Table 11 for LED flash codes Step 4 Electrical Operating Sequences and Troubleshooting NOTE Refer to Table 12 for proper inpu...

Страница 49: ...ergized control energizes fan motor It may run on high or low speed depending on its operation in previous cycle Compressor operation in current cycle is monitored by the smart control to determine wh...

Страница 50: ...ircuit of sequencer relay place voltmeter leads across sequencer relay terminal 4 of sequencer relay 1 and terminal 4 of limit switch 3 The reading should be 208 230v and heater should be energized If...

Страница 51: ...uld be designed to detect HFC refrigerant Puron R 410A as other HFC s is only compatible with POE oils Vacuum pumps will not remove moisture from oil Do not use liquid line filter driers with rated wo...

Страница 52: ...YEL COM CAP BRN FM BRN GRN YEL GND BLK HI BLU MED BRN RED TRAN MOTOR SPEED AT 20 KW FAN COIL SIZE MINIMUM MOTOR LO SPEED TAP SELECTION NOTES LS2 LS1 RED SEQ3 SEQ2 SEQ 2 9 10 BLK 7 LS2 YEL 8 BLK HTR2...

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