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AGAGC9PNS01D Gas Conversion Kit, Propane to Natural: Installation Instructions

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

3

3. Support the manifold and remove the four (4) screws that secure the

manifold assembly to the burner box and set aside. 

4. Note  the  location  of  the  green/yellow  wire  ground  wire  for

re-assembly later, see 

Fig. 2

.

5. Remove wires from both rollout switches, see 

Fig. 3

.

6. Slide one-piece burner assembly out of slots on sides of burner box,

see 

Fig. 3

.

7. Remove the flame sensor from the burner assembly.
8. Remove the orifices from the manifold and discard.

A11407

Fig. 2 – Manifold Assembly

A11403

Fig. 3 – Burner Assembly

ORIFICE SELECTION/DERATE

A96249

Fig. 4 – Burner Orifice

For Single Stage and Two Stage Furnaces: 

Determine  natural  gas  orifice  size  and  manifold  pressure  for  correct

input at installed altitude by using 

Table 4

 for Single Stage furnaces and

Table 5

 for Two-Stage furnaces.

1. Obtain yearly heat−value average (at installed altitude) for local gas

supply.

2. Obtain yearly specific−gravity average for local gas supply.
3. Find installation altitude in 

Table 4

 or 

Table 5

.

For Canada altitudes of 2000 to 4500 ft., use U.S.A. Altitudes of 2001 to

3000 ft. in 

Table 4

 or 

Table 5

.

4. Find closest natural gas heat value and specific gravity in 

Table 4

 or

Table 5

.

5. Follow  heat−value  line  and  specific−gravity  line  to  point  of

intersection to find orifice size and manifold pressure settings.

For Modulating Furnaces:

Follow Steps 1 and 2 above. 
For Step 3 use: 

Table 6

 for all sizes (20,000 BTUh/Max-Heat/8,000 BTUh Min-Heat per

burner) except 60,000 BTUh models in a 21-in. wide cabinet. 

Table 7

 for 60,000 BTUh models in a 21-in. wide cabinet. (20,200 BTUh

Max-Heat/8,000 BTUh Min-Heat per burner)

1. For both tables, follow heat−value line and specific-gravity line to

point  of  intersection  to  find  orifice  size  and  manifold  pressure

settings.

For all furnaces:
Furnace  gas  input  rate  on  furnace  rating  plate  is  for  installations  at

altitudes up to 2000 ft. (610 M).
In the U.S.A.; the input rating for altitudes above 2000 ft. (610 M) must

be reduced by 2 percent for each 1000 ft. (305 M) above sea level.
In Canada, the input rating must be derated by 5 percent for altitudes of

2000 ft. to 4500 ft. (610 M to 1372 M) above sea level.
The Conversion Kit Rating Plate accounts for high altitude derate.

Orifice

Connect Green/Yellow
ground wire here

Manifold

Gas Valve

Gas valve must be installed on
manifold with minimum engagement of
6 threads. Cross threading is not
acceptable.

Indicated surfaces
to be 90 ˚+ or -2˚

C

L

Gas valve is parallel to manifold
    or - 3˚

FLAME SENSOR
(BELOW BURNER)

FLAME ROLLOUT
SWITCH

BRACKET, IGNITER

IGNITER

BURNER SUPT. ASSY

BURNER ASSY

CAUTION

!

UNIT DAMAGE HAZARD

Failure to follow this caution may result in unit damage.
DO NOT re-drill burner orifices. Improper drilling may result in burrs,

out-of-round  holes,  etc.  Obtain  new  orifices  if  orifice  size  must  be

changed, see 

Fig. 4

.

BURNER 
ORIFICE

BURNER 
ORIFICE

Содержание AGAGC9PNS01D

Страница 1: ...n personal injury or death This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer s instructions and all applicable codes and requirements of the authority having jurisdiction If the information in these instructions is not followed exactly a fire explosion or production of carbon monoxide could result causing property damage personal injury or los...

Страница 2: ...o OFF A190014 Fig 1 Representative Furnace Drawing MANIFOLD ORIFICE BURNER REMOVAL NOTE Use a back up wrench on the gas valve to prevent the valve from rotating on the manifold or damaging the mounting to the burner box 1 Disconnect the gas pipe from gas valve and remove pipe from the furnace casing see Fig 1 2 Disconnect the connector harness from gas valve Disconnect wires from Hot Surface Ignit...

Страница 3: ...line to point of intersection to find orifice size and manifold pressure settings For Modulating Furnaces Follow Steps 1 and 2 above For Step 3 use Table 6 for all sizes 20 000 BTUh Max Heat 8 000 BTUh Min Heat per burner except 60 000 BTUh models in a 21 in wide cabinet Table 7 for 60 000 BTUh models in a 21 in wide cabinet 20 200 BTUh Max Heat 8 000 BTUh Min Heat per burner 1 For both tables fol...

Страница 4: ...No High Low No High Low 900 43 3 8 1 6 42 3 2 1 4 42 3 3 1 4 42 3 4 1 4 0 925 43 3 6 1 5 43 3 7 1 6 43 3 8 1 6 42 3 2 1 4 0 950 43 3 4 1 4 43 3 5 1 5 43 3 6 1 5 43 3 7 1 6 975 44 3 7 1 6 44 3 8 1 6 43 3 4 1 5 43 3 6 1 5 to 1000 44 3 5 1 5 44 3 6 1 5 44 3 8 1 6 43 3 4 1 4 1025 44 3 3 1 4 44 3 5 1 5 44 3 6 1 5 44 3 7 1 6 2000 1050 44 3 2 1 3 44 3 3 1 4 44 3 4 1 4 44 3 5 1 5 610 1075 45 3 7 1 6 45 3 ...

Страница 5: ... 3 3 0 50 44 3 4 0 55 44 3 5 0 55 44 3 6 0 55 2743 775 45 3 7 0 60 44 3 2 0 50 44 3 3 0 50 44 3 4 0 55 9001 600 42 3 3 0 55 42 3 4 0 55 42 3 6 0 55 42 3 7 0 60 2744 625 43 3 7 0 60 42 3 2 0 50 42 3 3 0 55 42 3 4 0 55 650 43 3 5 0 55 43 3 6 0 55 43 3 7 0 60 43 3 8 0 60 675 44 3 7 0 60 44 3 8 0 60 43 3 4 0 55 43 3 5 0 55 10000 700 44 3 4 0 55 44 3 5 0 55 44 3 7 0 60 44 3 8 0 60 3048 725 44 3 2 0 50 ...

Страница 6: ...y time specifications and designs without notice and without obligations 6 SINGLE STAGE GAS VALVE A221025 A221025FR Fig 5 Conversion Kit Rating Plate 40 000 BTUh to 140 000 BTUh ONLY Single Stage Furnace TWO STAGE GAS VALVE A221024 A221024FR Fig 6 Conversion Kit Rating Plate 40 000 BTUh to 140 000 BTUh ONLY Two Stage Furnace ...

Страница 7: ...to plug the hole in the burner when the mixer screws are removed A11460 Fig 8 Mixer Screw Location REINSTALL BURNER ASSEMBLY To reinstall burner assembly 1 Attach flame sensor to burner assembly 2 Insert one piece burner in slot on sides of burner box and slide burner back in place 3 Reattach HSI wires to HSI 4 Verify igniter to burner alignment see Fig 9 Fig 10 A11405 Fig 9 Igniter Position Back ...

Страница 8: ... or improper operation DO NOT use this kit if the gas valve has a green label 26 000 BTUh model on it The 26 000 BTUh model uses a different conversion kit available from your distributor CAUTION UNIT DAMAGE HAZARD Failure to follow this caution may result in unit damage The gas valve must be converted and pre adjusted before operating on propane gas If not converted and pre adjusted sooting and c...

Страница 9: ...r for the modulating gas valve is very small Needle nose pliers are required to remove the jumper from the valve If the jumper is not removed the valve will not operate properly on natural gas pressures 1 Locate the round LP GAS sticker on the top of the gas valve 2 Peel the sticker off and discard 3 Note the small square opening in the top of the gas valve 4 Note the two jumper pins inside the mo...

Страница 10: ...ided in kit and install in the 1 8 in 3 mm tapped inlet pressure tap opening in the gas valve DO NOT over tighten Check for gas leaks after gas supply has been turned on A170142 Fig 19 LGPS for casing wider than 14 3 16 and vent does not pass between inducer and burner assembly INSTALL MANIFOLD 1 Refer to Fig 2 and Fig 3 2 Align the orifices in the manifold assembly with the support rings on the e...

Страница 11: ...rmostat connections to terminate call for heat 4 Turn furnace gas valve switch to OFF position 5 Turn gas supply manual shutoff valve to OFF position 6 Turn off furnace power supply 7 Remove manometer and on some models remove pressure tap fitting 8 On some models apply pipe dope sparingly to end of inlet gas pipe plug and install into unused end of 1 8 in 3 mm tee Use a small back up wrench on te...

Страница 12: ...TIONING A C AIRFLOW SETUP SWITCHES COMMUNICATION CONNECTOR CONTINUOUS FAN CF AIRFLOW SETUP SWITCHES OUTDOOR AIR TEMP CONNECTOR HUMIDIFIER TERMINAL 24 VAC 0 5 AMP MAX FLASH UPGRADE CONNECTOR FACTORY ONLY SW4 SETUP SWITCHES SOFTWARE VERSION PART NUMBER AND DATE CODE WWYY 24 V THERMOSTAT TERMINALS PL2 HOT SURFACE IGNITER INDUCER MOTOR CONNECTOR 115 VAC L2 NEUTRAL CONNECTIONS 115 VAC L1 LINE VOLTAGE C...

Страница 13: ... than one full turn with the 3 32 in hex wrench 3 Attach manometer to manifold pressure tap on gas valve see Fig 11 Fig 12 Fig 13 Fig 14 or Fig 17 4 Turn gas supply manual shutoff valve to ON position 5 Turn furnace gas valve switch to ON position 6 Check all threaded pipe connections for gas leaks 7 Turn on furnace power supply GAS INPUT RATE INFORMATION See furnace rating plates see Fig 5 Fig 6 ...

Страница 14: ...crease input rate or clockwise in to increase input rate 12 Replace caps that conceal gas valve regulator adjustment screws 13 When correct input is obtained main burner flame should be clear blue almost transparent see Fig 24 14 Remove jumper across R W1 and W2 after high heat adjustment to terminate call for heat 15 Turn setup switch SW1 TT on furnace control to OFF position 16 Turn furnace gas ...

Страница 15: ...sure table on Conversion Kit Rating Plate 4 To adjust the Minimum Heat manifold pressure Slowly turn the rotary adjustment switch counterclockwise to decrease manifold pressure or clockwise to increase manifold pressure 5 Turn rotary adjustment switch no more than one click per second until you obtain the required manifold pressure This adjustment will not affect the previous Maximum Heat adjustme...

Страница 16: ...to Blower Access Door of furnace Date name and address of organization making this conversion are required see Fig 26 2 Attach Conversion Rating Plate Label 348712 201 204 206 207 208 or 209 to outer door of furnace see Fig 5 Fig 6 or Fig 7 3 Attach Gas Control Conversion Label 348712 202 to gas valve Do not use 348712 203 which is similar CHECKOUT 1 Observe unit operation through two complete hea...

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