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4. If you touch ungrounded objects (recharge your body with

static electricity), firmly touch furnace again before touching
control or wires.

5. Use this procedure for installed and uninstalled (ungrounded)

furnaces.

6. Before removing a new control from its container, discharge

your body’s electrostatic charge to ground to protect the
control from damage. If the control is to be installed in a
furnace, follow items 1 through 5 before bringing the control
or yourself into contact with the furnace. Put all used AND
new controls into containers before touching ungrounded
objects.

7. An ESD service kit (available from commercial sources) may

also be used to prevent ESD damage.

INTRODUCTION

The model 58RAV Series 151 Furnaces are available in sizes
50,000 through 135,000 Btuh input capacities.

The design of the downflow/horizontal gas-fired furnace is
A.G.A./C.G.A. certified for natural and propane gas and for
installation on noncombustible flooring. The furnace may be
installed on combustible flooring when installed with the acces-
sory downflow subbase. This furnace is for installation in alcoves,
attics, crawlspaces, basements, closets, or utility rooms. The
design of this furnace line is not A.G.A./C.G.A. certified for
installation in mobile homes, recreation vehicles, or outdoors.

Before installing the furnace, refer to the current edition of the
NFGC. Canadian installations must be installed in accordance
NSCNGPIC and all authorities having jurisdiction. For further
information, the NFGC is available from National Fire Protection
Association Inc. Batterymarch Park, Quincy, MA 02269; Ameri-
can Gas Association, 1515 Wilson Boulevard, Arlington, VA
22209; or from Literature Distribution.

Application of this furnace should be indoors with special
attention given to vent sizing and material, gas input rate, air
temperature rise, and unit sizing. Improper installation or
misapplication of the furnace can require excessive servicing
or cause premature component failure.

Installation must conform to the regulations of the serving gas
supplier and the local building, heating, and plumbing codes in
effect in the area in which the installation is made, or in the
absence of local codes with the requirements of the NFGC.

This furnace is designed for a minimum continuous return-air
temperature of 60°F db or intermittent operation down to 55°F db
such as when used with a night setback thermostat. Return-air
temperature must not exceed a maximum of 85°F db.

Improper installation, adjustment, alteration, service, mainte-
nance, or use can cause carbon monoxide poisoning, explo-
sion, fire, electrical shock, or other conditions which may
cause personal injury, loss of life, or property damage.
Consult a qualified installer, service agency, local gas sup-
plier, or your distributor or branch for information or assis-
tance. The qualified installer or agency must use only
factory-authorized and listed kits or accessories when modi-
fying this product. Failure to follow this warning could result
in electrical shock, fire, personal injury, or death.

For accessory installation details, refer to the applicable installa-
tion literature.

NOTE:

Remove all shipping brackets and materials before oper-

ating the furnace.

Step 1—Location

GENERAL

Do not install furnace in a corrosive or contaminated atmo-
sphere. Make sure all combustion and circulating air require-
ments are followed, in addition to all local codes and
ordinances.

Do not use this furnace during construction when adhesives,
sealers, and/or new carpets are being installed. If the furnace
is required during construction, use clean outside air for
combustion and ventilation. Compounds of chlorine and
fluorine when burned with combustion air form acids which
cause corrosion of the heat exchangers and metal vent system.
Some of these compounds are found in paneling and dry wall
adhesives, paints, thinners, masonry cleaning materials, and
many other solvents commonly used in the construction
process.

This furnace must be installed so the electrical components are
protected from water.

Locate the furnace as close to the chimney/vent and as near the
center of the air distribution system as possible. The furnace
should be installed as level as possible.

When a furnace is installed so that the supply ducts carry air to
areas outside the space containing the furnace, the return air must
also be handled by a duct(s) sealed to the furnace casing and
terminating outside the space containing the furnace.

Provide ample space for servicing and cleaning. Always comply
with the minimum fire protection clearances shown on the unit
rating plate. This furnace shall not be installed directly on
carpeting, tile, or any combustible material other than wood
flooring. The furnace may be installed on combustible flooring
when installed with the accessory downflow subbase, which is
available from your distributor or branch when required.

LOCATION RELATIVE TO COOLING EQUIPMENT — The
cooling coil must be installed parallel with or on the downstream
side of the furnace to avoid condensation in the heat exchangers.
When installed parallel with a furnace, dampers or other means
used to control the flow of air must prevent chilled air from
entering the unit. If the dampers are manually operated, they must
be equipped with means to prevent operation of either unit unless
the damper is in the full-heat or full-cool position.

HAZARDOUS LOCATIONS — When the furnace is installed in
a residential garage, it must be installed so that the burners and
ignition source are located at least 18 in. above the floor. The
furnace should be protected from physical damage by vehicles.

When a furnace is installed in public garages, airplane hangars, or
other buildings having hazardous atmospheres, the unit must be
installed in accordance with the recommended good practice
requirements of the National Fire Protection Association, Inc.

Step 2—Air For Combustion and Ventilation

Provisions for adequate combustion and ventilation air must be
provided in accordance with Section 5.3 of the NFGC, Air for
Combustion and Ventilation, or applicable provisions of the local
building codes.

Canadian installations must be installed in accordance with NSC-
NGPIC and all authorities having jurisdiction.

3

Содержание 58RAV Series

Страница 1: ...erve precautions in the literature on tags and on labels attached to or shipped with the unit and other safety precautions that may apply Follow all safety codes In the United States follow all safety codes including the National Fuel Gas Code NFGC NFPA No 54 1992 ANSI Z223 1 1992 In Canada refer to the current ama CANADIAN GAS ASSOCIATION APPROVED R Table 1 Clearances From Combustible Materials I...

Страница 2: ...charges from personnel and hand tools which are held during the procedure These precautions will help to avoid exposing the control to electrostatic discharge by putting the furnace the control and the person at the same electrostatic potential 1 Disconnect all power to the furnace DO NOT TOUCH THE CONTROL OR ANY WIRE CONNECTED TO THE CON TROL PRIOR TO DISCHARGING YOUR BODY S ELEC TROSTATIC CHARGE...

Страница 3: ...e personal injury or death For accessory installation details refer to the applicable installa tion literature NOTE Remove all shipping brackets and materials before oper ating the furnace Step 1 Location GENERAL Do not install furnace in a corrosive or contaminated atmo sphere Make sure all combustion and circulating air require ments are followed in addition to all local codes and ordinances Do ...

Страница 4: ...sume that wood louvers have a 20 percent free area and metal louvers or grilles have a 60 percent free area Screens when used must not be smaller than 1 4 in mesh Louvers and grilles must be constructed so they cannot be closed The size of the openings depends upon whether the air comes from inside or outside the structure 1 All air from inside the structure a Each opening MUST have at least 1 sq ...

Страница 5: ...12 MAX 1 SQ IN PER 4000 BTUH OUTDOORS 1 SQ IN PER 4000 BTUH 1 SQ IN PER 2000 BTUH 12 MAX Use any of the following combinations of openings A B C D D E F G NOTE Minimum dimensions of 3 In F G For Example 58RAV FURNACE INPUT BTUH FREE AREA PER OPENING SQ IN ROUND PIPE IN DIA 46 000 11 5 4 69 000 17 3 5 92 000 23 0 6 115 000 28 8 7 135 000 34 5 7 For Example 58RAV FURNACE INPUT BTUH FREE AREA PER OPE...

Страница 6: ...rom each corner by hanger bolts 4 each 3 8 in all thread rod cut to desired length 1 X 3 8 in flat washer 3 8 in lockwasher and 3 8 in nut Dimples are provided for hole locations See Fig 1 Since horizontal crawlspace installation is very similar to the attic installation refer to Step 4 The installation of a sheet metal shield in front of the louvered control panel is covered in Step 4 For a crawl...

Страница 7: ... 1 8 in NPT plugged tapping accessible for test gage connection must be installed immediately upstream of the gas supply connection to the furnace and downstream of the manual shut off valve Place a ground joint union between the gas control manifold and the manual shut off Install a sediment trap in the riser leading to the furnace The trap can be installed by connecting a tee to the riser leadin...

Страница 8: ...in control board Any direct shorts during installation service or maintenance could cause this fuse to blow If fuse replacement is required use ONLY a 3 amp fuse of identical size ACCESSORIES 1 Electronic air cleaner EAC Two quick connect terminals marked EAC 1 and EAC 2 are provided for EAC connection See Fig 11 These terminals are energized with 115v 1 5 amp maximum during blower motor operation...

Страница 9: ...TE 2 FIELD SUPPLIED FUSED DISCONNECT CONDENSING UNIT TWO WIRE FURNACE R G C W C R G Y GND GND FIELD 24 VOLT WIRING FIELD 115 208 230 460 VOLT WIRING FACTORY 24 VOLT WIRING FACTORY 115 VOLT WIRING 208 230 OR 460 VOLT THREE PHASE 208 230 VOLT SINGLE PHASE WHT BLK WHT BLK NOTES Connect Y terminal as shown for proper operation Some thermostats require a C terminal connection as shown If any of the ori...

Страница 10: ...or cooling R G and R Y circuits close The R Y circuit starts the outdoor condensing unit and combined R Y and R G circuits start the furnace blower motor on cooling speed The EAC 1 terminal is energized with 115v whenever the blower is operating on cooling speed When the thermostat is satisfied R G and R Y circuits are broken Furnace blower and EAC continue operating on cooling speed for an additi...

Страница 11: ...COMPONENT TEST TWIN TERMINAL TRAN TRANSFORMER 115VAC 24VAC JUNCTION UNMARKED TERMINAL PCB TERMINAL FACTORY WIRING 115VAC FACTORY WIRING 24VAC FIELD WIRING 115VAC FIELD WIRING 24VAC CONDUCTOR ON PCB FIELD WIRING TERMINAL FIELD GROUND EQUIPMENT GROUND FIELD SPLICE PLUG RECEPTACLE L1 NEUTRAL L1 BLWR HI LO TO 115VAC FIELD DISCONNECT NOTE 4 EQUIPMENT GROUND SPARE 1 HEAT SPARE 2 COOL NOTE 8 COM HSIR EAC...

Страница 12: ... given natural gas conditions EXAMPLE Heat value 1070 Btu cu ft Specific gravity 0 58 Therefore Orifice No 44 Manifold pressure 3 6 in wc The furnace is shipped with No 43 orifices Therefore in this example all main burner orifices must be changed and the manifold pressure must be adjusted 7 Proceed to item c to adjust manifold pressure b Check gas input rate by clocking gas meter 1 Obtain average...

Страница 13: ... 40 41 3 2 3 5 40 41 3 3 3 6 40 41 39 3 4 3 7 3 2 40 41 39 3 5 3 8 3 3 40 38 39 3 6 3 2 3 4 40 38 39 3 8 3 3 3 5 38 39 3 4 3 6 38 39 3 4 3 7 890 41 42 3 2 3 6 41 42 3 4 3 7 40 41 3 2 3 5 40 41 3 3 3 6 40 41 39 3 4 3 7 3 2 40 41 39 3 5 3 8 3 3 40 39 3 6 3 4 40 38 39 3 7 3 2 3 5 40 38 39 3 8 3 3 3 6 905 42 3 5 41 42 3 2 3 6 41 42 3 4 3 7 40 41 3 2 3 5 40 41 3 3 3 6 40 41 39 3 4 3 7 3 2 40 41 39 3 5 ...

Страница 14: ... 8 Gas Rate Cu Ft Hr SECONDS FOR 1 REVOLUTION SIZE OF TEST DIAL SECONDS FOR 1 REVOLUTION SIZE OF TEST DIAL 1 cu ft 2 cu ft 5 cu ft 1 cu ft 2 cu ft 5 cu ft 10 11 12 13 14 360 327 300 277 257 720 655 600 555 514 1800 1636 1500 1385 1286 50 51 52 53 54 72 71 69 68 67 144 141 138 136 133 360 355 346 340 333 15 16 17 18 19 240 225 212 200 189 480 450 424 400 379 1200 1125 1059 1000 947 55 56 57 58 59 6...

Страница 15: ...econnect inducer motor wires replace control door and turn on 115 v power to furnace 4 Check auxiliary limits when used a Turn off 115 v power to furnace b Remove blower access door c Disconnect red motor lead at blower speed selector Mark terminal for proper re connection d Replace blower access door e Turn on 115 v power to furnace Be sure room thermostat is calling for heat f Allow furnace to o...

Страница 16: ...ce Training plus hands on the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting fewer callbacks Course descriptions and schedules are in our catalog CALL FOR FREE CATALOG 1 800 962 9212 Packaged Service Training Classroom Service Training Copyright 1995 CARRIER Corp 7310 W Morris St Indianapolis IN 46231 58ra10si Manufacturer reserves the right...

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