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Carlisle TyrFil, Техническое руководство по предотвращению спуска колес, Страница: 2 / 28

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This manual is intended to assist the tire fi ll technician in the operation of the TyrFil Flushless Pump. It covers the basic 

operation of the machine, procedures for fi lling a pneumatic tire and general maintenance of the machine. Inside you will 

fi nd the basic steps incorporated in the control, air/water valve procedure for fi lling a tire, general troubleshooting and 

general procedures for fi xing the machine if problems occur. If any mistakes are found in this manual, please contact us 

so that we can correct them.

Your cooperation is deeply appreciated.

THANK YOU AND WELCOME TO THE TEAM,

Carlisle TyrFil

Technical Services Department

Offi ce: (800) 821-4147

Normal Hours of Operation: 8:30 

AM

 – 4:30 

PM

 EST

Содержание TyrFil

Страница 1: ...We keep the world rolling No flats smoother ride more protection TyrFil Flushless Pump FLATPROOFING TECHNICAL MANUAL...

Страница 2: ...the basic steps incorporated in the control air water valve procedure for filling a tire general troubleshooting and general procedures for fixing the machine if problems occur If any mistakes are fo...

Страница 3: ...ns 8 Safety Supplies 8 III PREPARATION 9 Tire Wheel Preparation 9 Equipment Set Up 9 IV TIRE FLATPROOFING PROCESS 11 Start Up Procedures 11 Processing 12 Tire Pressurization 14 Clean Up Procedures 14...

Страница 4: ...rth in this Manual but also standard safe operation and work conditions and other safety procedures that may pertain to the facility in which the flatproofing is taking place and the specific tire man...

Страница 5: ...heated if necessary to maintain a minimum of 72 F 22 C Equipment and Tools TyrFil Flushless Pump Carlisle TyrFil s original flatproofing pump was pioneered by Graco Inc in the early 1970 s and has ha...

Страница 6: ...flammable biodegradable solvents suitable for use with the flatproofing equipment Hypodermic Needles Needles are used for venting tires during the filling process The standard size is 12 gauge 3 inch...

Страница 7: ...the eyes always disconnect the air supply from the pump and close the release type ball valve on the air motor when servicing the air motor or cylinder displacement unit Spilled material must be clea...

Страница 8: ...t rim or lock ring assemblies Position tires with the lock ring facing away from the operator and work area Fire Extinguisher Extinguishers should be within easy reach as isopropyl alcohol is flammabl...

Страница 9: ...acities The load carrying capacities should not be exceeded When calculating the total vehicle weight take into consideration the extra weight of the flatproofing material A tire or wheel with a defec...

Страница 10: ...2 inch center bung on the ISO side tote b Apply grease liberally to the threads on the desiccant holder This will make removal easier c Remove the seal on ends of the desiccant canister d Loosen top h...

Страница 11: ...result in a failure 2 Apply a coat of grease to all quick connects and use Teflon tape at all connections i e at both ends of the mixer tube and whip hose 3 For the inch mixer insert all three mixing...

Страница 12: ...ve core into the core holder and immediately connect the filling adapter to the tire valve stem Attach the filling adapter to the fluid gun 5 Fully open the valve on the manifold and begin filling the...

Страница 13: ...inish by removing the nail and reinserting the needle to vent the tire 11 Continue pumping until material flows from the hypodermic needle and then turn off the hand valve Remove the needle slowly fro...

Страница 14: ...is no way to correct this problem If a tire becomes over pressurized during the filling process close the manifold valve and open the drain valve Pressure inside the tire will force the flatproofing m...

Страница 15: ...auge 6 Remove the whip hose and mixing tube from the manifold head 7 Wash the manifold head in solvent Open ball valve on the manifold and rinse the gauge port with solvent Store manifold head in the...

Страница 16: ...oses must be replaced For long term storage remove suction hoses and the lower cylinders sealed with air tight plugs Wet Seal Cups During initial setup the wet seal cups should be filled full with thr...

Страница 17: ...ct sound when all of the air has been removed from the tube It is important that you can identify this sound If not you will not know when the tire can be safely drilled Caution If the tube is not exp...

Страница 18: ...lear the hoses Step 2 Change Totes Disconnect supply hoses and temporarily hang them open end up on the pump Immediately clean up any material spilled when disconnecting or reconnecting supply hoses S...

Страница 19: ...full and empty It is important to always replace all bungs and dust caps when a tote is not in use This is especially important after the tote is emptied and put aside for retrieval by Carlisle TyrFil...

Страница 20: ...waste containing flush and alcohol must be kept in a closed drum labeled FLAMMABLE WASTE in an approved solvents storage area until delivered to a licensed disposer Salvaging Rims Flatproofed tires m...

Страница 21: ...rm the room A minimum of 24 hours is needed at 72 F 22 C If correct temperature conditions cannot be maintained a longer time will be needed for full cure b Verify the pump has the correct ratio REFER...

Страница 22: ...he manifold head is removed a Low air pressure b Long or angled valve system c Material is cold d Restriction in one or both fluid hoses a Verify 80 psi 6 bar at regulator b This is normal Replace wit...

Страница 23: ...wn If one side is absent note which direction the yoke is moving either up or down and which side is absent EXAMPLE On the down stroke you notice the ISO side has no stream On the up stroke both ISO a...

Страница 24: ...day air via UPS The part number for the lower cylinder set is 353394 and the air motor part number is 353387 Lower cylinders are sent out as a complete ISO and CAT set and both cylinders should be re...

Страница 25: ...ol sample should be taken during the next flatproofing session Mark the material levels on the totes with a Sharpie or a similar marker and monitor the fluid levels when you are filling tires The leve...

Страница 26: ...NOTES...

Страница 27: ...NOTES...

Страница 28: ...arlisle is a trademark of Carlisle TyrFil is a registered trademark All rights reserved Graco is a registered trademark of Graco Inc Teflon is a registered trademark of Dupont We keep the world rollin...

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