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TyrFil Flushless Pump

  |  Flatproofi ng Technical Manual

V. PUMP MAINTENANCE  

Proper maintenance is critical to long equipment life, reliability and effi ciency. This section covers the 
maintenance to the TyrFil Flushless Pump. Flatproofi ng does not have to be a dirty business as long as the 
pump is kept clean and in good working order. 

Fluid Gun and Manifold – 

Clean after each use with 99% isopropyl alcohol.

High Pressure Hoses – 

Replace ISO-side hose once a year under normal operating conditions. Normal 

refers to the equipment being used at least once per week. For long term storage, the high pressure hoses 
should be removed and lower cylinders sealed with airtight plugs. 

Pressure Gauge – 

Replace if cross contamination occurs. 

Lower Cylinders – 

Seals should be replaced if line pressures fall below the normal operating range or if 

excessive cup seal leakage occurs. 

Suction Side Hoses – 

Replace ISO-side hose once a year. Replace CAT-side hose when damaged. If cross 

contamination occurs, all hoses must be replaced. For long term storage, remove suction hoses and the 
lower cylinders sealed with air tight plugs. 

Wet Seal Cups – 

During initial setup, the wet seal cups should 

be fi lled ¼ full with throat seal liquid (TSL) oil. This oil provides 
critical lubrication to the piston rods and also serves as a moisture 
barrier for the Tefl on

®

 packings. TSL oil is consumed during normal 

operation and therefore it should be checked on a weekly basis 
even when the pump has not been used. Do not run cup seals dry 
as seal damage will result.

The cup seals require periodic adjustment. Use the spanner wrench 
supplied with the pump to tighten if they are loose. Packing should 
be hand tightened only.

With normal use the TSL oil will change color as fl atproofi ng 
material slowly penetrates the seals. ISO-side material will begin to 
harden once it has accumulated in the cup. When ISO-side material 
begins to solidify in the cup, scoop out the jelled material. Once the 
cup has been cleaned, refi ll with clean TSL oil and double check the 
seal to see if it is tight. 

Replacement parts are available through Carlisle TyrFil. See our 
TyrFil Flushless Pump Parts Catalog found at www.carlisletyrfi l.com.

Содержание TyrFil

Страница 1: ...We keep the world rolling No flats smoother ride more protection TyrFil Flushless Pump FLATPROOFING TECHNICAL MANUAL...

Страница 2: ...the basic steps incorporated in the control air water valve procedure for filling a tire general troubleshooting and general procedures for fixing the machine if problems occur If any mistakes are fo...

Страница 3: ...ns 8 Safety Supplies 8 III PREPARATION 9 Tire Wheel Preparation 9 Equipment Set Up 9 IV TIRE FLATPROOFING PROCESS 11 Start Up Procedures 11 Processing 12 Tire Pressurization 14 Clean Up Procedures 14...

Страница 4: ...rth in this Manual but also standard safe operation and work conditions and other safety procedures that may pertain to the facility in which the flatproofing is taking place and the specific tire man...

Страница 5: ...heated if necessary to maintain a minimum of 72 F 22 C Equipment and Tools TyrFil Flushless Pump Carlisle TyrFil s original flatproofing pump was pioneered by Graco Inc in the early 1970 s and has ha...

Страница 6: ...flammable biodegradable solvents suitable for use with the flatproofing equipment Hypodermic Needles Needles are used for venting tires during the filling process The standard size is 12 gauge 3 inch...

Страница 7: ...the eyes always disconnect the air supply from the pump and close the release type ball valve on the air motor when servicing the air motor or cylinder displacement unit Spilled material must be clea...

Страница 8: ...t rim or lock ring assemblies Position tires with the lock ring facing away from the operator and work area Fire Extinguisher Extinguishers should be within easy reach as isopropyl alcohol is flammabl...

Страница 9: ...acities The load carrying capacities should not be exceeded When calculating the total vehicle weight take into consideration the extra weight of the flatproofing material A tire or wheel with a defec...

Страница 10: ...2 inch center bung on the ISO side tote b Apply grease liberally to the threads on the desiccant holder This will make removal easier c Remove the seal on ends of the desiccant canister d Loosen top h...

Страница 11: ...result in a failure 2 Apply a coat of grease to all quick connects and use Teflon tape at all connections i e at both ends of the mixer tube and whip hose 3 For the inch mixer insert all three mixing...

Страница 12: ...ve core into the core holder and immediately connect the filling adapter to the tire valve stem Attach the filling adapter to the fluid gun 5 Fully open the valve on the manifold and begin filling the...

Страница 13: ...inish by removing the nail and reinserting the needle to vent the tire 11 Continue pumping until material flows from the hypodermic needle and then turn off the hand valve Remove the needle slowly fro...

Страница 14: ...is no way to correct this problem If a tire becomes over pressurized during the filling process close the manifold valve and open the drain valve Pressure inside the tire will force the flatproofing m...

Страница 15: ...auge 6 Remove the whip hose and mixing tube from the manifold head 7 Wash the manifold head in solvent Open ball valve on the manifold and rinse the gauge port with solvent Store manifold head in the...

Страница 16: ...oses must be replaced For long term storage remove suction hoses and the lower cylinders sealed with air tight plugs Wet Seal Cups During initial setup the wet seal cups should be filled full with thr...

Страница 17: ...ct sound when all of the air has been removed from the tube It is important that you can identify this sound If not you will not know when the tire can be safely drilled Caution If the tube is not exp...

Страница 18: ...lear the hoses Step 2 Change Totes Disconnect supply hoses and temporarily hang them open end up on the pump Immediately clean up any material spilled when disconnecting or reconnecting supply hoses S...

Страница 19: ...full and empty It is important to always replace all bungs and dust caps when a tote is not in use This is especially important after the tote is emptied and put aside for retrieval by Carlisle TyrFil...

Страница 20: ...waste containing flush and alcohol must be kept in a closed drum labeled FLAMMABLE WASTE in an approved solvents storage area until delivered to a licensed disposer Salvaging Rims Flatproofed tires m...

Страница 21: ...rm the room A minimum of 24 hours is needed at 72 F 22 C If correct temperature conditions cannot be maintained a longer time will be needed for full cure b Verify the pump has the correct ratio REFER...

Страница 22: ...he manifold head is removed a Low air pressure b Long or angled valve system c Material is cold d Restriction in one or both fluid hoses a Verify 80 psi 6 bar at regulator b This is normal Replace wit...

Страница 23: ...wn If one side is absent note which direction the yoke is moving either up or down and which side is absent EXAMPLE On the down stroke you notice the ISO side has no stream On the up stroke both ISO a...

Страница 24: ...day air via UPS The part number for the lower cylinder set is 353394 and the air motor part number is 353387 Lower cylinders are sent out as a complete ISO and CAT set and both cylinders should be re...

Страница 25: ...ol sample should be taken during the next flatproofing session Mark the material levels on the totes with a Sharpie or a similar marker and monitor the fluid levels when you are filling tires The leve...

Страница 26: ...NOTES...

Страница 27: ...NOTES...

Страница 28: ...arlisle is a trademark of Carlisle TyrFil is a registered trademark All rights reserved Graco is a registered trademark of Graco Inc Teflon is a registered trademark of Dupont We keep the world rollin...

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