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Electrical Hazards

Battery systems present a risk of electrical shock
and high short circuit currents. The following 
precautions should be observed when maintaining
VRLA batteries:

1. Remove all personal metal objects

(watches, rings, etc.).

2. Use insulated tools.
3. Wear full eye protection and rubber

gloves.

4. Observe circuit polarities.
5. Do not make or break live circuits.
6. Prior to handling batteries on a metal

rack, assure the battery is not
inadvertently grounded by observing the
ground fault detector indicator. In its 
absence, measure the voltage between
the battery and the rack. It should be zero.
If not, determine the cause and correct
prior to proceeding.

7. Do not lay metal tools and hardware on

top of the batteries.

8. As appropriate, use an insulating

blanket to cover exposed portions of the
battery system when performing extended
maintenance that could result in personal
or equipment contact with the energized 
conductors.

Certain types of rectifier circuits used in charging
the VRLA battery may not include a line isolating
transformer. In these cases extreme caution
should be exercised when maintaining and 
collecting data on the battery system.

The VRLA battery is sometimes enclosed in 
cabinets with very limited access. Again, extreme
caution must be exercised when maintaining and
collecting data on the battery system.

Disposal

Lead acid batteries are to be recycled. Batteries
contain lead and dilute sulfuric acid. Dispose of 
in accordance with Federal, State and local 
regulations. Do not dispose of in a landfill, lake or
other unauthorized location.

Chemical Hazards

Any liquid leaking from a VRLA battery is electrolyte
which contains dilute sulfuric acid which is harmful
to the skin and eyes; is electrically conductive;
and is corrosive.

If electrolyte contacts the skin, wash immediately
and thoroughly with water. If electrolyte enters the
eyes, wash thoroughly for 10 minutes with clean
water or a special neutralizing eye wash solution
and seek immediate medical attention.

Neutralize any spilled electrolyte with the special
solutions contained in a spill kit or with a solution
of 1 lb. bicarbonate of soda to 1 gallon of water.

Fire, Explosion and Heat Hazards

Lead acid batteries can contain an explosive 
mixture of hydrogen gas which can vent under
overcharging conditions.

Do not smoke or introduce sparks in the vicinity 
of the battery.

Prior to handling the batteries, touch a grounded
metal object, such as the rack, to dissipate any
static charge that may have developed on 
your body.

Do not charge batteries in a sealed container. 
The individual batteries should have 0.5 inches 
of space between the batteries to allow for 
convection cooling. If contained, assure the 
container or cabinet and room have adequate
ventilation to prevent an accumulation of 
potentially vented gas.

41-7546/0213/CD                                                                                            4                                                                                         www.cdtechno.com

Содержание DCS-100HIT

Страница 1: ...Valve Regulated Lead Acid Battery 20 to 200 ampere hours capacity 10 Year VRLA Battery Periodic Maintenance Instructions 41 7546 TECHNICAL BULLETIN 41 7546 0213 CD www cdtechno com...

Страница 2: ...and Battery Temperature 7 Battery Visual Inspection 7 System Float Voltage 8 Ground Fault Check 8 Float Charging Current 9 Individual Battery Float Voltage 9 High Rate Momentary Load Test 10 Battery...

Страница 3: ...acity of the sum of the capacities of the individual strings The 10 Year VRLA battery is a lead acid battery which facilitates an oxygen recombination cycle The net result is that under normal conditi...

Страница 4: ...e battery system Disposal Lead acid batteries are to be recycled Batteries contain lead and dilute sulfuric acid Dispose of in accordance with Federal State and local regulations Do not dispose of in...

Страница 5: ...loat voltage 6 Momentary high rate load test 7 Battery system capacity test A test of the individual unit resistance impedance or conductance while optional is also recommended on a periodic basis Thi...

Страница 6: ...atteries are functional 4 Optionally measure and record the resistance impedance conductance of the individual units to trend the condition of the individual units over time and to detect dramatic dif...

Страница 7: ...n short circuits or ground faults When batteries are cleaned they should be on open circuit For cleaning use a cloth moistened in a solution of bicarbonate of soda and water Do not use cleaners of unk...

Страница 8: ...ates may have occurred and the battery may have to be replaced Extended overcharging will cause excessive float current corrosion of the plate grids gassing and drying of the limited amount of electro...

Страница 9: ...acteristics for each series battery as listed in the documents noted in the table of contents which lists the minimum and maximum DC float voltages to be measured across batteries in a series string I...

Страница 10: ...of this data can indicate string uniform gradual degradation and loss of capacity with time This is shown in Figure 4 Rapid changes in individual units may indicate shorted open and drying cells and...

Страница 11: ...replacement is when it no longer supports the load for the minimum required time even if the battery is still greater than 80 of rating However even at minimal load the battery should not remain in s...

Страница 12: ...d develop thermal runaway internal arcing could result in explosion Heat the battery Run parallel cables Add required parallel strings Replace isolated units with shorts and evaluate entire string Ele...

Страница 13: ...rmal runaway possibly caused by high temperature environment overcharging excessively high recharge current shorted cells or a ground fault or a combination of these items Could result in the emission...

Страница 14: ...eal that is attacking the interunit connector Increased connection resistance and resulting increase in the connection heating and voltage drop at high rate discharge Disassemble connection clean coat...

Страница 15: ...y Equalization and boost charging will be less effective and will require extended time If possible reset the charger output voltage to the recommended value or accept longer equalization time Individ...

Страница 16: ...of the value of the DC float voltage Poor filtering of the charger output Excessive AC ripple could cause the battery to cycle at the ripple frequency and result in heating and deterioration of the p...

Страница 17: ...time Fully recharge the battery AC ripple current exceeds 5 amperes per 100 Ah rated battery capacity Poor filtering of the charger Excessive AC ripple current will result in battery heating reduced...

Страница 18: ...battery or replace as required Connection resistance increase of 20 or more from original value Repetitive cycles resulting in heating and cooling of connection can result in relaxation of torque and...

Страница 19: ...TEL12 70 Inserted 1 4 20 110 12 84 13 5 13 8 245 9 3 8 0 0050 1326 TEL12 80 SLC Inserted 1 4 20 110 12 84 13 5 13 8 283 10 4 4 0 0040 1467 TEL12 90 Inserted 1 4 20 110 12 84 13 5 13 8 331 11 5 0 0 003...

Страница 20: ...sion by C D Technologies Inc without notice While such information is believed to be accurate as indicated herein C D Technologies Inc makes no warranty and hereby disclaims all warranties express or...

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