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10 

 

Table 6: Gas Supply Pressure Range 

 

Pressure Range

 

Propane

 

Natural Gas*

 

Minimum (inches WC)

 

4** 

Maximum (inches WC)

 

14 

14 

*  7

” WC recommended regulator setting 

** 5” WC minimum pressure for VA0500 

 

2.3.3 Gas Regulators and Lockup Pressure 

 
A stable gas supply pressure is important to achieve stable 
operation on gas fired appliances using a 1:1 ratio control 
valve for gas pressure regulation.  
 
Lockup  pressure  (i.e.  the  pressure  upstream  of  the  gas 
valve after closing) must not be in excess of 14” WC. It is 
paramount  that  maximum  lockup  pressure  be  confirmed 
before  any  attempt  is  made  to  start  up  the  appliance.  A 
suitable lockup regulator with internal or external relief will 
not  exceed  running  pressure  by  more  than  20%.  An 
external relief valve may be required. Operating the Valiant 
FT at lockup pressures exceeding the recommended levels 
can lead to delayed ignitions and damage to the appliance. 

 
NOTE: In facilities where the incoming gas pressure is 
significantly higher than the pressure required, it may 
be necessary for several regulators to work together to 
stage the gas pressure down in a stable fashion. Check 
with the gas supplier for more information. 

 
The final stage gas regulator is to be located a minimum of 
10 linear feet (do not factor in equivalent lengths for elbows) 
from  the  appliance.  Even  regulators  classified  as  fast 
reaction type require appropriately dimensioned volumes of 
gas  between  the  regulator  and  appliance,  to  absorb  the 
pressure  swings  caused  by  fast  flow  rate  variations  and 
avoid high lockup pressure. 

 

2.3.4 Connecting the Gas Supply Piping 

 
When  connecting  the  gas  pipeline  to  the  Valiant  FT,  it  is 
essential to install a manual shutoff valve (supplied with the 
appliance) outside the boiler jacket. It is also recommended 
to  install  sediment trap/ drip leg  (field supplied),  a  ground 
joint union for servicing and a manual shutoff valve. 
 

Figure 15: Valiant-FT Gas Connection 

 

 

The gas pipe connection to the Valiant FT can be found at 
the rear of the unit (Figure 15). 
 
Whenever  tightening  or  loosening  the  gas  piping  at  the 
boiler, it is essential to use two  wrenches to avoid putting 
stress on the appliance’s gas train components. 
 
The gas line must be supported by hangers and not by any 
part of the appliance. 
 

WARNING 

DO  NOT  support  the  weight  of  the  gas  piping  on  the 
boiler! Failure to comply could result in severe damage, 
personal injury or death! 

 

2.4  

WATER CONNECTION 

 
This appliance is designed to withstand 160 PSIG working 
pressure. Minimum static water pressure in the appliance 
must be maintained at 12 PSIG. 
 
Check  all  applicable  local  heating,  plumbing  and  building 
safety codes before proceeding. If the appliance is installed 
above radiation level it must be provided with a low water 
cut-off device at the time of appliance installation (available 
from Camus®). Some local codes require the installation of 
a low water cut-off on all systems. 
 

This  appliance  is  supplied  with  a  temperature  and 
pressure  relief  valve  sized  in  accordance  with  ASME 
Boiler and Pressure Vessel Code, Section IV. 

The relief 

valve is installed at the top of the appliance on the external 
outlet water pipe. To prevent water damage, the discharge 
from the relief valve shall be piped to a suitable floor drain 
for  disposal  when  relief  occurs.  No  reducing  couplings  or 
other restrictions shall be installed in the discharge line. The 
discharge  line  shall  allow  complete  drainage  of  the  valve 
and line. Relief valves should be manually operated at least 
once  a  year.  If  a  relief  valve  discharges  periodically,  this 
may be due to thermal expansion in a closed water supply 
system.  Contact  the  water  supplier  or  local  plumbing 
inspector on how to correct this situation. 

Do not plug the 

relief valve. 

 
Be sure to provide unions and gate valves at the inlet and 
outlet of the appliance so that it can be easily isolated for 
service. Strainers are recommended to be installed into the 
system  to  prevent  foreign  objects  from  entering  the  heat 
exchanger.  Use  suitable  pipe  hangers  or  floor  stands  to 
support the weight of all water and gas piping. 
 
The  Valiant  FT  must  be  installed  so  that  the  gas  ignition 
system  components  are  protected  from  water  (dripping, 
spraying, rain, etc.) during appliance operation and service. 

 

2.4.1 Freeze Protection 

 
Appliance  installations  are  not  recommended  in  areas 
where  danger  of  freezing  exists  unless  precautions  are 
taken. An inhibited propylene glycol mixture may be used 
as freeze protection, providing it is specially formulated for 
hydronic systems. An uninhibited glycol solution may attack 
gaskets  and  seals  in  the  system,  therefore  extra  care  is 
required when selecting the correct solution. 

Содержание Valiant-FT II Series

Страница 1: ...hone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department A Qualified inst...

Страница 2: ...99 0419 Rev 00...

Страница 3: ...TION 10 2 4 1 Freeze Protection 10 2 4 2 Connecting to the Valiant FT 11 2 4 3 Low Water Cut off LWCO 11 2 4 4 High Limit 11 2 4 5 Minimum Pipe Size Requirements 11 2 4 6 Flow and pressure drop at a g...

Страница 4: ...rol Timing and Rates 30 6 1 5 Sensor Configuration 30 6 2 Lead Lag Setup 31 6 3 SAFETY AND SYSTEM FUNCTIONS 31 6 3 1 On board Physical Lockout Reset 31 6 3 2 Flame Detection 31 PART 7 ERROR TABLE 32 P...

Страница 5: ...design which offers several venting options Heat output is controlled by the venturi and zero governor gas valve which work together to provide seamless modulation It is designed for use with a fully...

Страница 6: ...ible for water damage in connection with this unit or any of its components Do not locate this appliance in an area where it will be subject to freezing unless precautions are taken Due to low jacket...

Страница 7: ...to the outdoors Figure 4 Combustion Air and Exhaust gasses both vertically vented to the outdoors Figure 5 Indoors Combustion Air and horizontally exhausted to the outdoors Figure 6 Combustion Air an...

Страница 8: ...e and fittings with thermal insulation shall be prohibited The horizontal venting run should be sloping upwards not less than in ft 21 mm m from the boiler to the vent terminal The venting system shou...

Страница 9: ...7 DO NOT terminate closer than 4 feet 1 25m horizontally and vertically from any electric meter gas meter regulator relief valve or other equipment In all cases local codes take precedence 8 Perform r...

Страница 10: ...ws can range from 3 to 5 feet in equivalent length depending on the centerline radius Figure 13 Horizontal Vent Exhaust and Air Intake Configurations and Clearance 4 Vent outlet shall terminate at lea...

Страница 11: ...l is unobstructed CAUTION DO NOT OPERATE APPLIANCE WITH THE TERMINAL CAP REMOVED AS THIS MAY RESULT IN THE RECIRCULATION OF FLUE PRODUCTS WATER MAY ALSO FLOW INTO THE COMBUSTION AIR PIPE AND INTO THE...

Страница 12: ...ombustion air inlet to any other appliance 12 15 cm for appliances 100 000 Btuh 30kW 36 91cm for appliances 100 000 Btuh 30kW 9 23 cm for appliances 50 000 Btuh 15kW 12 30cm for appliances 50 000 Btuh...

Страница 13: ...and CSA B149 2 15 Installation Codes 2 3 GAS CONNECTION Verify that the appliance is supplied with the type of gas specified on the rating plate Consult factory for installations at high altitude 2 3...

Страница 14: ...part of the appliance WARNING DO NOT support the weight of the gas piping on the boiler Failure to comply could result in severe damage personal injury or death 2 4 WATER CONNECTION This appliance is...

Страница 15: ...sor This limits maximum discharge water temperature A manual reset high limit needs to be reset on the touchscreen or the rest button on the control board which must be pushed whenever water temperatu...

Страница 16: ...wiring between the appliance and field installed devices shall be made with wire having minimum 220 F 105 C rating Line voltage wire external to the appliance must be enclosed in approved conduit or a...

Страница 17: ...l be shown on the display 3 2 2 High Gas Pressure High gas pressure switches may be ordered to comply with CSD 1 code These will either be integrated into the gas train If gas pressure downstream of t...

Страница 18: ...VDC must be fed back to the module Oxide deposit on the sensor rod must be removed with steel wool Do not use sand paper since this will contaminate the surface PART 4 OPERATION START UP 4 1 SEQUENCE...

Страница 19: ...nergized at the end of the ignition period to allow for ionization detection HEAT TRANSFER PROCESS 1 Burner input rate continues to increase until water temperature reaches the set point temperature 2...

Страница 20: ...REMOTE and re enabling any external demand if required 4 3 NATURAL GAS COMBUSTION VALUES The appliance combustion values for Natural Gas should be as below Table 11 Valiant FT Natural Gas Combustion...

Страница 21: ...r US The input ratings of the appliance operating at elevations above 2000ft shall be reduced at the rate of 4 for each 1000ft above sea level For Canada The de rated input rating above 2000ft is as s...

Страница 22: ...interface also provides visual graphs illustrating the various temperature points over a certain period of time This interface allows for overall appliance monitoring including all sensors cycle coun...

Страница 23: ...ints The operator interface inside the boiler allows for changes to additional boiler parameters for ease of startup and serviceability PART 6 CONTROL SETTINGS Parameter Description Demand Central Hea...

Страница 24: ...set Operation Standalone Description Electrical Connection s Programming Instructions Boiler operates with variable setpoint determined by outdoor reset curve Modulates on outlet sensor default Heat d...

Страница 25: ...rature WWSD 9 Select Minimum outdoor temperature Outdoor Design 10 Select Low Water Temperature Min Water Temp 11 Select Outdoor boost maximum off point Design Max 12 Press Show Line to confirm reset...

Страница 26: ...A water temperature 7 Select 20mA water temperature 8 Place toggle switch to REMOTE for remote operation if required 4 20mA 0 10Vdc Firing Rate Operation Standalone Description Electrical Connection s...

Страница 27: ...Water Configuration 4 Select Demand Switch Modulation sensor only 5 Select Modulation sensor Inlet Sensor Proceed to Step 17 DHW Sensor Stat operation 6 Press Sensor Configuration 7 Select S6S7 J9 1 3...

Страница 28: ...d 3 Select System Identification Access 4 Verify MB1 Modbus address 1 5 Verify MB2 Modbus address 1 6 Select Lead Lag Master Configuration 7 Select Master Enabled Enabled Fixed Setpoint operation 8 En...

Страница 29: ...lect Pump Configuration 8 Press Advanced Options 9 Press the to arrive at Central Heat Pump or DHW Pump 10 On Options Local burner demand 11 On Options Local Lead Lag Service Active 12 Force On Outlet...

Страница 30: ...will proceed into a Lockout 2 condition 6 Press Verify Begin Yes 7 Press the reset button on the ignition control within the alotted time Master Boiler 8 Press and 9 Press Lead Lag Master Configuratio...

Страница 31: ...ler will be brought online and will also fire up to the base load rate specified Modulation of boilers will only occur after all boilers in the Lead Lag system are firing up to the specified base load...

Страница 32: ...ote Operator closes to initiate call for heat 3 Prepurge Honeywell SOLA checks that all boiler safeties are closed before ignition attempt 4 Lead boiler fires up to base load rate Default 80 for a per...

Страница 33: ...ctronic isolation valve remains open 5 Select 6 Uncheck CH Demand 7 Uncheck CH Service Active 8 Uncheck Local Lead Lag Service Active 9 Aux pump X is set Figure 35 Configure Menu 6 1 1 System Identifi...

Страница 34: ...en activated DHW pump cycles Displays the number of cycles the DHW pump has been activated 6 1 4 Burner Control Timing and Rates Figure 36 Burner Control Timing and Rates Menu Group Selection Sub Menu...

Страница 35: ...2 minutes Base Load Rate When a call for heat is initiated the lead boiler runs up to the desired base load rate default 80 and continues to operate in this fashion based on the above 4 scenarios If t...

Страница 36: ...minate the lockout error 1 Press the red bar as circled above 2 Press the Lockouts button 3 Press Clear Lockout Table 15 Alert Codes Description 29 Burner switch turned OFF 30 Burner switch turned ON...

Страница 37: ...stated First Aid Eye Irrigate immediately Breathing Fresh air 8 2 CLEANING BOILER HEAT EXCHANGER 1 Shut down boiler a Turn the main power off to the boiler b Shut off gas supply at the main manual val...

Страница 38: ...he mounting screws CHECK IGNITER GROUND WIRING 1 Inspect boiler ground wire from the heat exchanger flange to ground on boiler Check boiler ground wire continuity 2 Verify that all wiring is in good c...

Страница 39: ...ed directly to the Valiant FT COMBUSTIBLE MATERIALS CAUTION Keep appliance clear from combustible materials do not store GASOLINE and other flammable vapors and liquids in the proximity of the applian...

Страница 40: ...36 PART 9 PIPING DIAGRAMS Figure 40 Single Boiler Hydronic Heating Zoned Piping...

Страница 41: ...37 Figure 41 Multiple Boiler Hydronic Heating Zoned Piping...

Страница 42: ...38 Figure 42 Single Boiler with DHW Tank Hydronic Heating Zoned Piping...

Страница 43: ...39 PART 10 PARTS LIST...

Страница 44: ...40...

Страница 45: ...41...

Страница 46: ...42...

Страница 47: ...43...

Страница 48: ...44...

Страница 49: ...45...

Страница 50: ...46...

Страница 51: ...47...

Страница 52: ...48...

Страница 53: ...49...

Страница 54: ...50...

Страница 55: ...x 651 00117 000 x 9 A Purge Valve 957 05311 000 x 10 A Sight Glass Holder 285 03645 000 x 11 A Sight Glass Mirror 789 02428 000 x 12 A High Modulation Venturi 813 00006 055 x 813 00006 050 x 813 0000...

Страница 56: ...1838 006 x 35 C Solenoid Gas Valve 235 00821 000 x x x 235 00723 000 x 833 25180 000 x 36 C High Trim Flange 285 00414 000 x x x 37 C Flange to 1 NPT 285 00413 000 38 C High Gas Switch 817 00068 000 x...

Страница 57: ...erminal Strip Block 2 x 2 832 18287 000 x 70 D Terminal Strip Block 8 x 2 832 18290 000 x 71 D ProtoNode FPC N34 Optional 833 25160 000 x 72 D SOLA Modulating Hydronic Control System 833 25167 000 x 7...

Страница 58: ...000 x 103 E Barbed Drain Reducer 221 00474 000 x 104 E Air Differential Switch 817 11046 000 x 105 E Low Air Switch 817 11073 000 x 106 E Plastic Strike 037 00607 000 x 107 F Metal Latch 037 00606 000...

Страница 59: ...All 850 725 600 500 400 129 Venturi Propane 048 00655 000 x x x 813 00004 344 x x 130 UV Sensor 817 00654 x 131 UV Sensor Holder Block 001 01957 000 x 132 1 2 NPT Sight Pipe 857 05100 000 x 133 Honey...

Страница 60: ...56 PART 11 TUBING DIAGRAM...

Страница 61: ...57 PART 12 WIRING DIAGRAM...

Страница 62: ...58...

Страница 63: ...59...

Страница 64: ...ing boilers as well as a supplier of specialty HVAC products Our service line is open 24 hours 7 days a week The CAMUS CERTIFIED seal assures you that Reliability Efficiency Serviceability are built i...

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