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14 

 

3.5  

BURNER 

 

Figure 24: Valiant FT Series II Burner

 

 

 

 
This  appliance  uses  a  single  cylindrical  burner  installed 
vertically into the combustion chamber at the top of the heat 
exchanger. The burner consists of a round mounting flange 
welded to a mixing tube. The flange provides the transition 
from the combustion air fan into the burner. The mixing tube 
is covered with a knitted alloy material that forms the burner 
port surface. The burner port surface can sustain operation 
from a blue flame down to infrared conditions as the burner 
input varies.  
 
There is a unique burner for each model. Burners may not 
be interchanged between different input models. 
 

3.6  

SPARK IGNITER 

 

Figure 25: Spark Igniter 

 

 

 
The  ceramic  igniter  is  inserted  directly  through  the  fan 
flange  and held in  place  by  two  screws.  A  sealing  gasket 
above  and  below  the  igniter  assures  a  good  seal.  The 
igniter  provides  the  spark  which  ignites  the  main  burner 
flame during start-up. 

 
3.7  

FLAME SENSOR 

 
The flame sensor is inserted directly through the fan flange 
and  is  screwed  into  the  fan  flange.  Care  must  be  taken 
when installing the flame sensor to align it perpendicular to 
the fan flange and parallel to the burner tube and not to over 
tighten. Always remove the flame sensor prior to removing 
the  fan  assembly  for  inspection  of  the  burner  and  heat 
exchanger. 

Figure 26: Flame Sensor 

 

 

The ignition module relies on the flame sensor to provide a 
flame  rectification  signal.  Oxide  deposits,  improper 
placement  or  damaged  ceramic  insulator  will  result  in 
insufficient  signal  leading  to  ignition  module  lock  out.  For 
proper operation minimum 0.8 VDC must be fed back to the 
module. Oxide deposit on the sensor rod must be removed 
with  steel-wool.  Do  not  use  sand-paper  since  this  will 
contaminate the surface. 
 

PART 4  OPERATION & START UP 

 

4.1  

SEQUENCE OF OPERATION 

 

Figure 27: Valiant-FT Series II Ignition Cycle 

 

 

 

1.  Supply power connection as per 2.5.1 

‘Minimum 

Power Requirements’

2. 

Place power switch in the “ON” position. 

3.  120  VAC  power  is  supplied  to  the  control 

transformer. 

4.  24 VAC is supplied to the ignition module and low 

voltage controls. 

5.  The Valiant FT Series II controller receives a call 

for heat via the remote operator contacts and the 
Demand  parameter  reads  Central  Heating, 
DHW, or Lead Lag Slave. 

6.  The  Valiant  FT  Series  II  controller  closes  the 

pump  contacts  to  start  the  pump,  which  then 
causes the Flow Switch to close once minimum 
flow  is  reached.  If  all  limit  controls  are  made 
including  temperature  and  water  flow,  the 
controller closes the blower contacts to ramp up 
the  frequency of the  Combustion Fan  using  the 
modulating  signal  provided  by  the  on-board 
modulating control. If the Low Air Switch

 

contacts 

are made within the 60 seconds, the blower will 
run at Pre-Purge speed until the Pre-Purge timer 
is satisfied. 

7.  After  the  appliance  water  pump  starts,  flow  is 

proven  by  the  Flow  Switch.  The  Flow  Switch  is 
mounted  at  the  outlet  of  the  appliance.  If 
installing a Flow Switch, it is required to properly 
trim the Flow Switch Paddles in order not to jam 
the switch in the tee. 

8.  Once  the  Pre-Purge  Timer

 

is  satisfied,  the 

Valiant  FT  Series  II  controller  will  target  the 
ignition fan speed. 

9.  The Valiant FT Series II controller will activate the 

Spark Ignitor for a few seconds before energizing 
the gas valve. A signal of 0.8 Vdc minimum must 
be  recognized  by  the  controller  at  the  Flame 
Sensing rod (

or at the UV Scanner if equipped

Содержание Valiant-FT II Series

Страница 1: ...hone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department A Qualified inst...

Страница 2: ...99 0419 Rev 00...

Страница 3: ...TION 10 2 4 1 Freeze Protection 10 2 4 2 Connecting to the Valiant FT 11 2 4 3 Low Water Cut off LWCO 11 2 4 4 High Limit 11 2 4 5 Minimum Pipe Size Requirements 11 2 4 6 Flow and pressure drop at a g...

Страница 4: ...rol Timing and Rates 30 6 1 5 Sensor Configuration 30 6 2 Lead Lag Setup 31 6 3 SAFETY AND SYSTEM FUNCTIONS 31 6 3 1 On board Physical Lockout Reset 31 6 3 2 Flame Detection 31 PART 7 ERROR TABLE 32 P...

Страница 5: ...design which offers several venting options Heat output is controlled by the venturi and zero governor gas valve which work together to provide seamless modulation It is designed for use with a fully...

Страница 6: ...ible for water damage in connection with this unit or any of its components Do not locate this appliance in an area where it will be subject to freezing unless precautions are taken Due to low jacket...

Страница 7: ...to the outdoors Figure 4 Combustion Air and Exhaust gasses both vertically vented to the outdoors Figure 5 Indoors Combustion Air and horizontally exhausted to the outdoors Figure 6 Combustion Air an...

Страница 8: ...e and fittings with thermal insulation shall be prohibited The horizontal venting run should be sloping upwards not less than in ft 21 mm m from the boiler to the vent terminal The venting system shou...

Страница 9: ...7 DO NOT terminate closer than 4 feet 1 25m horizontally and vertically from any electric meter gas meter regulator relief valve or other equipment In all cases local codes take precedence 8 Perform r...

Страница 10: ...ws can range from 3 to 5 feet in equivalent length depending on the centerline radius Figure 13 Horizontal Vent Exhaust and Air Intake Configurations and Clearance 4 Vent outlet shall terminate at lea...

Страница 11: ...l is unobstructed CAUTION DO NOT OPERATE APPLIANCE WITH THE TERMINAL CAP REMOVED AS THIS MAY RESULT IN THE RECIRCULATION OF FLUE PRODUCTS WATER MAY ALSO FLOW INTO THE COMBUSTION AIR PIPE AND INTO THE...

Страница 12: ...ombustion air inlet to any other appliance 12 15 cm for appliances 100 000 Btuh 30kW 36 91cm for appliances 100 000 Btuh 30kW 9 23 cm for appliances 50 000 Btuh 15kW 12 30cm for appliances 50 000 Btuh...

Страница 13: ...and CSA B149 2 15 Installation Codes 2 3 GAS CONNECTION Verify that the appliance is supplied with the type of gas specified on the rating plate Consult factory for installations at high altitude 2 3...

Страница 14: ...part of the appliance WARNING DO NOT support the weight of the gas piping on the boiler Failure to comply could result in severe damage personal injury or death 2 4 WATER CONNECTION This appliance is...

Страница 15: ...sor This limits maximum discharge water temperature A manual reset high limit needs to be reset on the touchscreen or the rest button on the control board which must be pushed whenever water temperatu...

Страница 16: ...wiring between the appliance and field installed devices shall be made with wire having minimum 220 F 105 C rating Line voltage wire external to the appliance must be enclosed in approved conduit or a...

Страница 17: ...l be shown on the display 3 2 2 High Gas Pressure High gas pressure switches may be ordered to comply with CSD 1 code These will either be integrated into the gas train If gas pressure downstream of t...

Страница 18: ...VDC must be fed back to the module Oxide deposit on the sensor rod must be removed with steel wool Do not use sand paper since this will contaminate the surface PART 4 OPERATION START UP 4 1 SEQUENCE...

Страница 19: ...nergized at the end of the ignition period to allow for ionization detection HEAT TRANSFER PROCESS 1 Burner input rate continues to increase until water temperature reaches the set point temperature 2...

Страница 20: ...REMOTE and re enabling any external demand if required 4 3 NATURAL GAS COMBUSTION VALUES The appliance combustion values for Natural Gas should be as below Table 11 Valiant FT Natural Gas Combustion...

Страница 21: ...r US The input ratings of the appliance operating at elevations above 2000ft shall be reduced at the rate of 4 for each 1000ft above sea level For Canada The de rated input rating above 2000ft is as s...

Страница 22: ...interface also provides visual graphs illustrating the various temperature points over a certain period of time This interface allows for overall appliance monitoring including all sensors cycle coun...

Страница 23: ...ints The operator interface inside the boiler allows for changes to additional boiler parameters for ease of startup and serviceability PART 6 CONTROL SETTINGS Parameter Description Demand Central Hea...

Страница 24: ...set Operation Standalone Description Electrical Connection s Programming Instructions Boiler operates with variable setpoint determined by outdoor reset curve Modulates on outlet sensor default Heat d...

Страница 25: ...rature WWSD 9 Select Minimum outdoor temperature Outdoor Design 10 Select Low Water Temperature Min Water Temp 11 Select Outdoor boost maximum off point Design Max 12 Press Show Line to confirm reset...

Страница 26: ...A water temperature 7 Select 20mA water temperature 8 Place toggle switch to REMOTE for remote operation if required 4 20mA 0 10Vdc Firing Rate Operation Standalone Description Electrical Connection s...

Страница 27: ...Water Configuration 4 Select Demand Switch Modulation sensor only 5 Select Modulation sensor Inlet Sensor Proceed to Step 17 DHW Sensor Stat operation 6 Press Sensor Configuration 7 Select S6S7 J9 1 3...

Страница 28: ...d 3 Select System Identification Access 4 Verify MB1 Modbus address 1 5 Verify MB2 Modbus address 1 6 Select Lead Lag Master Configuration 7 Select Master Enabled Enabled Fixed Setpoint operation 8 En...

Страница 29: ...lect Pump Configuration 8 Press Advanced Options 9 Press the to arrive at Central Heat Pump or DHW Pump 10 On Options Local burner demand 11 On Options Local Lead Lag Service Active 12 Force On Outlet...

Страница 30: ...will proceed into a Lockout 2 condition 6 Press Verify Begin Yes 7 Press the reset button on the ignition control within the alotted time Master Boiler 8 Press and 9 Press Lead Lag Master Configuratio...

Страница 31: ...ler will be brought online and will also fire up to the base load rate specified Modulation of boilers will only occur after all boilers in the Lead Lag system are firing up to the specified base load...

Страница 32: ...ote Operator closes to initiate call for heat 3 Prepurge Honeywell SOLA checks that all boiler safeties are closed before ignition attempt 4 Lead boiler fires up to base load rate Default 80 for a per...

Страница 33: ...ctronic isolation valve remains open 5 Select 6 Uncheck CH Demand 7 Uncheck CH Service Active 8 Uncheck Local Lead Lag Service Active 9 Aux pump X is set Figure 35 Configure Menu 6 1 1 System Identifi...

Страница 34: ...en activated DHW pump cycles Displays the number of cycles the DHW pump has been activated 6 1 4 Burner Control Timing and Rates Figure 36 Burner Control Timing and Rates Menu Group Selection Sub Menu...

Страница 35: ...2 minutes Base Load Rate When a call for heat is initiated the lead boiler runs up to the desired base load rate default 80 and continues to operate in this fashion based on the above 4 scenarios If t...

Страница 36: ...minate the lockout error 1 Press the red bar as circled above 2 Press the Lockouts button 3 Press Clear Lockout Table 15 Alert Codes Description 29 Burner switch turned OFF 30 Burner switch turned ON...

Страница 37: ...stated First Aid Eye Irrigate immediately Breathing Fresh air 8 2 CLEANING BOILER HEAT EXCHANGER 1 Shut down boiler a Turn the main power off to the boiler b Shut off gas supply at the main manual val...

Страница 38: ...he mounting screws CHECK IGNITER GROUND WIRING 1 Inspect boiler ground wire from the heat exchanger flange to ground on boiler Check boiler ground wire continuity 2 Verify that all wiring is in good c...

Страница 39: ...ed directly to the Valiant FT COMBUSTIBLE MATERIALS CAUTION Keep appliance clear from combustible materials do not store GASOLINE and other flammable vapors and liquids in the proximity of the applian...

Страница 40: ...36 PART 9 PIPING DIAGRAMS Figure 40 Single Boiler Hydronic Heating Zoned Piping...

Страница 41: ...37 Figure 41 Multiple Boiler Hydronic Heating Zoned Piping...

Страница 42: ...38 Figure 42 Single Boiler with DHW Tank Hydronic Heating Zoned Piping...

Страница 43: ...39 PART 10 PARTS LIST...

Страница 44: ...40...

Страница 45: ...41...

Страница 46: ...42...

Страница 47: ...43...

Страница 48: ...44...

Страница 49: ...45...

Страница 50: ...46...

Страница 51: ...47...

Страница 52: ...48...

Страница 53: ...49...

Страница 54: ...50...

Страница 55: ...x 651 00117 000 x 9 A Purge Valve 957 05311 000 x 10 A Sight Glass Holder 285 03645 000 x 11 A Sight Glass Mirror 789 02428 000 x 12 A High Modulation Venturi 813 00006 055 x 813 00006 050 x 813 0000...

Страница 56: ...1838 006 x 35 C Solenoid Gas Valve 235 00821 000 x x x 235 00723 000 x 833 25180 000 x 36 C High Trim Flange 285 00414 000 x x x 37 C Flange to 1 NPT 285 00413 000 38 C High Gas Switch 817 00068 000 x...

Страница 57: ...erminal Strip Block 2 x 2 832 18287 000 x 70 D Terminal Strip Block 8 x 2 832 18290 000 x 71 D ProtoNode FPC N34 Optional 833 25160 000 x 72 D SOLA Modulating Hydronic Control System 833 25167 000 x 7...

Страница 58: ...000 x 103 E Barbed Drain Reducer 221 00474 000 x 104 E Air Differential Switch 817 11046 000 x 105 E Low Air Switch 817 11073 000 x 106 E Plastic Strike 037 00607 000 x 107 F Metal Latch 037 00606 000...

Страница 59: ...All 850 725 600 500 400 129 Venturi Propane 048 00655 000 x x x 813 00004 344 x x 130 UV Sensor 817 00654 x 131 UV Sensor Holder Block 001 01957 000 x 132 1 2 NPT Sight Pipe 857 05100 000 x 133 Honey...

Страница 60: ...56 PART 11 TUBING DIAGRAM...

Страница 61: ...57 PART 12 WIRING DIAGRAM...

Страница 62: ...58...

Страница 63: ...59...

Страница 64: ...ing boilers as well as a supplier of specialty HVAC products Our service line is open 24 hours 7 days a week The CAMUS CERTIFIED seal assures you that Reliability Efficiency Serviceability are built i...

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