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The condensate will typically have a pH ranging from 4.0 to 
5.0  as  it  is  discharged  from  the  condensate  drain  of  the 
appliance. 
 
The  condensate  collection  box  inside  each  Valiant  FT 
Series  II  boiler  where  the  condensate  is  collected  is 
constructed of a non-corrosive material. 
 
All  materials  external  to  the  appliance  in  contact  with  the 
condensate must be corrosion resistant. 
 
Condensate must be able to flow freely from the appliance. 
All condensate flow is accomplished by gravity requiring a 
minimum  downward  slope  of  1/4”  per  foot  (21mm/m)  to 
ensure proper flow to a suitable drain. 
 
All  condensate  piping  and  connections  must  be  easily 
accessible for routine maintenance and inspection. 
Use solid piping when running condensate line across the 
floor.  
 
Check neutralized pH level regularly or as required by local 
jurisdiction. Replace neutralizer medium as required. 
There are several factors affecting amount of condensation 
created by the appliance, however for rough approximation 
use. 
 
Condensation Volume, US Gallon/Hr = Input, MBH/1000 x 
5.0 
 
Many jurisdictions will require the acidic condensate to be 
neutralized before it can be placed in a drain system. 
 

8.4  

IGNITER AND FLAME SENSOR ELECTRODES 

 
The  direct  spark  igniter  is  to  be  checked  at  every  service 
interval.  Clean  the  direct  spark  igniter  as  required  to 
maintain peak ignition efficiency. 

1.  Turn off main electrical power to the appliance. 
2.  Turn off main manual gas shutoff to the appliance. 
3.  Locate the direct spark igniter and flame sensor. 
4.  Disconnect  the  power  lead  to  the  direct  spark 

igniter and flame sensor 

5.  Loosen  and  remove  the  two  (2)  torx  screws  that 

hold  the  igniter  and  flame  sensor  to  the  heat 
exchanger flange. 

6.  Pull  the  igniter  horizontally  out  of  the  heat 

exchanger flange. Use care, do not hit or break the 
igniter leads. 

7.  Remove any debris that has accumulated on the 

electrodes  using  steel  wool.  If  the  electrodes 
cannot  be  cleaned  to  their  original  appearance, 
replacements are needed. Do not use sandpaper 
since this will contaminate the surface. 

8.  Check  that  the  igniter  and  flame  sensor  gaskets 

are  still  in  good  condition  (no  tears  or  seams).  If 
the  gaskets  are  in  good  condition  the  electrodes 
can  be  re-installed  back  to  the  heat  exchanger 
flange. 

9. 

Check that the igniter gap is 13/64”. 

10.  Re-install and tighten the mounting screws. 
 

 
 
 

CHECK IGNITER GROUND WIRING 
 

1.  Inspect  boiler  ground  wire  from  the  heat 

exchanger flange to ground on boiler. Check boiler 
ground wire continuity. 

2.  Verify  that  all  wiring  is  in  good  condition  and  is 

securely anchored 

 
8.5  

BURNER MAINTENANCE 

 
The burner should be removed for inspection and cleaning 
on an annual basis. An appliance installed in a dust or dirt 
contaminated  environment  will  require  inspection  and 
cleaning  on  a  more  frequent  schedule.  The  fan  assisted 
combustion  process  may  force  airborne  dust  and  dirt 
contaminants,  contained  in  the  combustion  air,  into  the 
burner.  With  sustained  operation,  non-combustible 
contaminants may reduce burner port area, reduce burner 
input  or  cause  non-warrantable  damage  to  the  burner. 
Never operate this appliance during construction. 
 
Airborne contaminants such as dust, dirt, concrete dust or 
dry  wall  dust  can  be  drawn  into  the  burner  with  the 
combustion air and block the burner port area. 
 

8.5.1 Burner Removal and Cleaning 

 
Access to the burner will require the following steps: 

1.  Turn off main electrical power to the appliance. 
2.  Turn off main manual gas shutoff to the appliance 
3.  Disconnect the gas train to the fan inlet. 
4.  Disconnect  the  fan  motor  power  wires  at  the 

harness. 

5.  Remove  the  screws  from  the  burner  flange  and 

then  remove  the  burner  flange  to  gain  access  to 
the burner. 

6.  The burner can now be pulled vertically out of the 

heat exchanger. 

7.  Use care to prevent damage to the knitted metal 

fiber of the burner surface. 

8.  Wash  the  burner  with  water,  such  as  a  garden 

hose.  Never  wipe  or  brush  the  surface  of  the 
burner. 

9.  For optimal results immerse the  burner port area 

in  a  solution  of  dishwashing  detergent  and  hot 
water.  DO  NOT  use  chlorine-based  solvents  or 
cleaning agents on the burner. Allow the burner to 
remain in the solution for a short period of time to 
remove,  dust,  dirt  and  oil  or  grease  laden 
contaminants. 

10.  Rinse  the  burner  thoroughly  with  clean  water  to 

remove any residue from the detergent cleaner. 

11.  The burner should be air dried after removal from 

the cleaning solution and rinsing. 

12.  Check  all  gaskets  and  replace  as  necessary. 

Gaskets  affected  by  heat  will  not  reseal  properly 
and must be replaced. 

13.  Replace the burner in the reverse order that it was 

removed. 

 

NOTE 

When the combustion air fan is removed for any reason, 
the inlet to the burner must be covered to prevent foreign 
objects  from  falling  into  the  burner.  Always  look  inside 
the burner to check for dents. Do not place a burner back 

Содержание Valiant-FT II Series

Страница 1: ...hone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department A Qualified inst...

Страница 2: ...99 0419 Rev 00...

Страница 3: ...TION 10 2 4 1 Freeze Protection 10 2 4 2 Connecting to the Valiant FT 11 2 4 3 Low Water Cut off LWCO 11 2 4 4 High Limit 11 2 4 5 Minimum Pipe Size Requirements 11 2 4 6 Flow and pressure drop at a g...

Страница 4: ...rol Timing and Rates 30 6 1 5 Sensor Configuration 30 6 2 Lead Lag Setup 31 6 3 SAFETY AND SYSTEM FUNCTIONS 31 6 3 1 On board Physical Lockout Reset 31 6 3 2 Flame Detection 31 PART 7 ERROR TABLE 32 P...

Страница 5: ...design which offers several venting options Heat output is controlled by the venturi and zero governor gas valve which work together to provide seamless modulation It is designed for use with a fully...

Страница 6: ...ible for water damage in connection with this unit or any of its components Do not locate this appliance in an area where it will be subject to freezing unless precautions are taken Due to low jacket...

Страница 7: ...to the outdoors Figure 4 Combustion Air and Exhaust gasses both vertically vented to the outdoors Figure 5 Indoors Combustion Air and horizontally exhausted to the outdoors Figure 6 Combustion Air an...

Страница 8: ...e and fittings with thermal insulation shall be prohibited The horizontal venting run should be sloping upwards not less than in ft 21 mm m from the boiler to the vent terminal The venting system shou...

Страница 9: ...7 DO NOT terminate closer than 4 feet 1 25m horizontally and vertically from any electric meter gas meter regulator relief valve or other equipment In all cases local codes take precedence 8 Perform r...

Страница 10: ...ws can range from 3 to 5 feet in equivalent length depending on the centerline radius Figure 13 Horizontal Vent Exhaust and Air Intake Configurations and Clearance 4 Vent outlet shall terminate at lea...

Страница 11: ...l is unobstructed CAUTION DO NOT OPERATE APPLIANCE WITH THE TERMINAL CAP REMOVED AS THIS MAY RESULT IN THE RECIRCULATION OF FLUE PRODUCTS WATER MAY ALSO FLOW INTO THE COMBUSTION AIR PIPE AND INTO THE...

Страница 12: ...ombustion air inlet to any other appliance 12 15 cm for appliances 100 000 Btuh 30kW 36 91cm for appliances 100 000 Btuh 30kW 9 23 cm for appliances 50 000 Btuh 15kW 12 30cm for appliances 50 000 Btuh...

Страница 13: ...and CSA B149 2 15 Installation Codes 2 3 GAS CONNECTION Verify that the appliance is supplied with the type of gas specified on the rating plate Consult factory for installations at high altitude 2 3...

Страница 14: ...part of the appliance WARNING DO NOT support the weight of the gas piping on the boiler Failure to comply could result in severe damage personal injury or death 2 4 WATER CONNECTION This appliance is...

Страница 15: ...sor This limits maximum discharge water temperature A manual reset high limit needs to be reset on the touchscreen or the rest button on the control board which must be pushed whenever water temperatu...

Страница 16: ...wiring between the appliance and field installed devices shall be made with wire having minimum 220 F 105 C rating Line voltage wire external to the appliance must be enclosed in approved conduit or a...

Страница 17: ...l be shown on the display 3 2 2 High Gas Pressure High gas pressure switches may be ordered to comply with CSD 1 code These will either be integrated into the gas train If gas pressure downstream of t...

Страница 18: ...VDC must be fed back to the module Oxide deposit on the sensor rod must be removed with steel wool Do not use sand paper since this will contaminate the surface PART 4 OPERATION START UP 4 1 SEQUENCE...

Страница 19: ...nergized at the end of the ignition period to allow for ionization detection HEAT TRANSFER PROCESS 1 Burner input rate continues to increase until water temperature reaches the set point temperature 2...

Страница 20: ...REMOTE and re enabling any external demand if required 4 3 NATURAL GAS COMBUSTION VALUES The appliance combustion values for Natural Gas should be as below Table 11 Valiant FT Natural Gas Combustion...

Страница 21: ...r US The input ratings of the appliance operating at elevations above 2000ft shall be reduced at the rate of 4 for each 1000ft above sea level For Canada The de rated input rating above 2000ft is as s...

Страница 22: ...interface also provides visual graphs illustrating the various temperature points over a certain period of time This interface allows for overall appliance monitoring including all sensors cycle coun...

Страница 23: ...ints The operator interface inside the boiler allows for changes to additional boiler parameters for ease of startup and serviceability PART 6 CONTROL SETTINGS Parameter Description Demand Central Hea...

Страница 24: ...set Operation Standalone Description Electrical Connection s Programming Instructions Boiler operates with variable setpoint determined by outdoor reset curve Modulates on outlet sensor default Heat d...

Страница 25: ...rature WWSD 9 Select Minimum outdoor temperature Outdoor Design 10 Select Low Water Temperature Min Water Temp 11 Select Outdoor boost maximum off point Design Max 12 Press Show Line to confirm reset...

Страница 26: ...A water temperature 7 Select 20mA water temperature 8 Place toggle switch to REMOTE for remote operation if required 4 20mA 0 10Vdc Firing Rate Operation Standalone Description Electrical Connection s...

Страница 27: ...Water Configuration 4 Select Demand Switch Modulation sensor only 5 Select Modulation sensor Inlet Sensor Proceed to Step 17 DHW Sensor Stat operation 6 Press Sensor Configuration 7 Select S6S7 J9 1 3...

Страница 28: ...d 3 Select System Identification Access 4 Verify MB1 Modbus address 1 5 Verify MB2 Modbus address 1 6 Select Lead Lag Master Configuration 7 Select Master Enabled Enabled Fixed Setpoint operation 8 En...

Страница 29: ...lect Pump Configuration 8 Press Advanced Options 9 Press the to arrive at Central Heat Pump or DHW Pump 10 On Options Local burner demand 11 On Options Local Lead Lag Service Active 12 Force On Outlet...

Страница 30: ...will proceed into a Lockout 2 condition 6 Press Verify Begin Yes 7 Press the reset button on the ignition control within the alotted time Master Boiler 8 Press and 9 Press Lead Lag Master Configuratio...

Страница 31: ...ler will be brought online and will also fire up to the base load rate specified Modulation of boilers will only occur after all boilers in the Lead Lag system are firing up to the specified base load...

Страница 32: ...ote Operator closes to initiate call for heat 3 Prepurge Honeywell SOLA checks that all boiler safeties are closed before ignition attempt 4 Lead boiler fires up to base load rate Default 80 for a per...

Страница 33: ...ctronic isolation valve remains open 5 Select 6 Uncheck CH Demand 7 Uncheck CH Service Active 8 Uncheck Local Lead Lag Service Active 9 Aux pump X is set Figure 35 Configure Menu 6 1 1 System Identifi...

Страница 34: ...en activated DHW pump cycles Displays the number of cycles the DHW pump has been activated 6 1 4 Burner Control Timing and Rates Figure 36 Burner Control Timing and Rates Menu Group Selection Sub Menu...

Страница 35: ...2 minutes Base Load Rate When a call for heat is initiated the lead boiler runs up to the desired base load rate default 80 and continues to operate in this fashion based on the above 4 scenarios If t...

Страница 36: ...minate the lockout error 1 Press the red bar as circled above 2 Press the Lockouts button 3 Press Clear Lockout Table 15 Alert Codes Description 29 Burner switch turned OFF 30 Burner switch turned ON...

Страница 37: ...stated First Aid Eye Irrigate immediately Breathing Fresh air 8 2 CLEANING BOILER HEAT EXCHANGER 1 Shut down boiler a Turn the main power off to the boiler b Shut off gas supply at the main manual val...

Страница 38: ...he mounting screws CHECK IGNITER GROUND WIRING 1 Inspect boiler ground wire from the heat exchanger flange to ground on boiler Check boiler ground wire continuity 2 Verify that all wiring is in good c...

Страница 39: ...ed directly to the Valiant FT COMBUSTIBLE MATERIALS CAUTION Keep appliance clear from combustible materials do not store GASOLINE and other flammable vapors and liquids in the proximity of the applian...

Страница 40: ...36 PART 9 PIPING DIAGRAMS Figure 40 Single Boiler Hydronic Heating Zoned Piping...

Страница 41: ...37 Figure 41 Multiple Boiler Hydronic Heating Zoned Piping...

Страница 42: ...38 Figure 42 Single Boiler with DHW Tank Hydronic Heating Zoned Piping...

Страница 43: ...39 PART 10 PARTS LIST...

Страница 44: ...40...

Страница 45: ...41...

Страница 46: ...42...

Страница 47: ...43...

Страница 48: ...44...

Страница 49: ...45...

Страница 50: ...46...

Страница 51: ...47...

Страница 52: ...48...

Страница 53: ...49...

Страница 54: ...50...

Страница 55: ...x 651 00117 000 x 9 A Purge Valve 957 05311 000 x 10 A Sight Glass Holder 285 03645 000 x 11 A Sight Glass Mirror 789 02428 000 x 12 A High Modulation Venturi 813 00006 055 x 813 00006 050 x 813 0000...

Страница 56: ...1838 006 x 35 C Solenoid Gas Valve 235 00821 000 x x x 235 00723 000 x 833 25180 000 x 36 C High Trim Flange 285 00414 000 x x x 37 C Flange to 1 NPT 285 00413 000 38 C High Gas Switch 817 00068 000 x...

Страница 57: ...erminal Strip Block 2 x 2 832 18287 000 x 70 D Terminal Strip Block 8 x 2 832 18290 000 x 71 D ProtoNode FPC N34 Optional 833 25160 000 x 72 D SOLA Modulating Hydronic Control System 833 25167 000 x 7...

Страница 58: ...000 x 103 E Barbed Drain Reducer 221 00474 000 x 104 E Air Differential Switch 817 11046 000 x 105 E Low Air Switch 817 11073 000 x 106 E Plastic Strike 037 00607 000 x 107 F Metal Latch 037 00606 000...

Страница 59: ...All 850 725 600 500 400 129 Venturi Propane 048 00655 000 x x x 813 00004 344 x x 130 UV Sensor 817 00654 x 131 UV Sensor Holder Block 001 01957 000 x 132 1 2 NPT Sight Pipe 857 05100 000 x 133 Honey...

Страница 60: ...56 PART 11 TUBING DIAGRAM...

Страница 61: ...57 PART 12 WIRING DIAGRAM...

Страница 62: ...58...

Страница 63: ...59...

Страница 64: ...ing boilers as well as a supplier of specialty HVAC products Our service line is open 24 hours 7 days a week The CAMUS CERTIFIED seal assures you that Reliability Efficiency Serviceability are built i...

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